Repair
20
3A8564C
5. Apply anti-seize to threads and screw the seal
retainer (103) into the outlet housing (109). See F
28. Torque to the following specifications:
Upper Displacement Rod Installation
L100CE and L200CE
1. To protect the threads of the lower shaft assembly
(125) install the shovel nut (133) onto the lower
shaft assembly. Lubricate the upper displacement
rod (118) and piston seal (122). Carefully insert the
lower shaft assembly into the cylinder (116) until the
upper displacement rod contacts the upper shaft
seals (106). To fully assemble upper displacement
rod use a soft face hammer and tap on the shovel
nut end to drive the upper displacement rod
through the piston seals. Stop when the outlet
check assembly is completely inside of the
cylinder. See F
. 29.
Inlet Check Valve Installation L100CE and
L200CE
1. Remove the shovel nut (133) from the lower shaft
assembly (125). Install the valve housing (117) onto
the cylinder (116). Torque to the following
specifications:
2. Lubricate the lower shaft assembly (125) and the
inside diameters of the lower shaft seals (127)
inside the poppet inlet check valve (128). Orient the
poppet inlet check valve with bevel side away from
the valve housing (117). Carefully press the poppet
inlet check valve poppet onto the lower shaft
assembly to prevent damage to the seals from the
threads. Press the poppet inlet check valve up to
the stop in the valve housing.
3. Orient the bevel side of the check valve inlet seat
(129) towards the intake cylinder(131) and place it
onto the shoulder in the cylinder intake. Place the
seal (130) onto the cylinder intake.
4. Apply anti-seize to the threads of the intake
cylinder(131) and thread it into the valve housing
Displacement Pump
Torque
100 cc
53 Ft-lbs (72 N•m)
200 cc
60 Ft-lbs (81 N•m)
F
IG
. 28
103
105
104
105 Groove
104 Groove
F
IG
. 29
Displacement Pump
Torque
100 cc
250 Ft-lbs (339 N•m)
200 cc
390 Ft-lbs (529 N•m)
116
118
122
133
125
