Graco Check-Mate Elite L100CE Instructions Manual Download Page 2

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3A8564C

Contents

Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Isocyanate (ISO) Information. . . . . . . . . 7

Moisture Sensitivity of Isocyanates . . . . . . . . . . . 7

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 7

Component Identification . . . . . . . . . . . . . . . . . . . . 8

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 9

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pump Lubrication. . . . . . . . . . . . . . . . . . . . . . . . 10

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . 10

End of Product Life . . . . . . . . . . . . . . . . . . . . . . 10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

100 cc Displacement Pump L100CE . . . . . . . . . 22

200 cc Displacement Pump L200CE . . . . . . . . . 25

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Technical Specifications . . . . . . . . . . . . . . . . . . . . 29

Graco Standard Warranty. . . . . . . . . . . . . . . . . . . . 30

Related Manuals

English

Manuals Description

312376

Check-Mate

Pump Packages Instruction-Parts

313526

Supply Units Operation

313527

Supply Units Repair-Parts

313528

Tandem Supply Units Operation

313529

Tandem Supply Units Repair-Parts

3A6331

E-Flo

SP Supply Systems

333586

E-Flo

IQ Dispense Systems

Summary of Contents for Check-Mate Elite L100CE

Page 1: ...s rod and cylinder For professional use only Model L100CE and L200CE See Models page 3 for model information 4200 psi 28 96 MPa 289 58bar Maximum Working Pressure Important Safety Instructions Read al...

Page 2: ...Troubleshooting 11 Repair 13 Disassembly 13 Reassembly 16 Parts 22 100 cc Displacement Pump L100CE 22 200 cc Displacement Pump L200CE 25 Dimensions 28 Technical Specifications 29 Graco Standard Warra...

Page 3: ...esents the displacement pump L output volume in cc per cycle 200 carbon steel construction C and Elite series E To order replacement parts see Parts section starting on page 22 The digits in the matri...

Page 4: ...jury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect l...

Page 5: ...igued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Specifications in all equipment man...

Page 6: ...dous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT Always wear appropriate personal protective equipment and cover all skin when spray...

Page 7: ...ng respirator which may include a supplied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDSs Avoid all skin contact with isocyanates Everyone in the wor...

Page 8: ...Retainer C Throat Packing Cartridge D Outlet Housing E Fluid Outlet F Pump Bleed Valve G Pump Cylinder H Intake valve Housing J Intake Cylinder K Priming Piston Assembly L Grease Fitting M Grease fit...

Page 9: ...the gun valve trigger 7 Open the fluid line drain valve and the pump bleed valve P Have a container ready to catch the drain age 8 Leave the pump bleed valve open until ready to spray again See FIG 5...

Page 10: ...pump can be extended Use Graco 0553 6 grease 138 or equivalent to lubricate pump To grease the pump 1 Loosen M5 SHS EXT screw 102 two turns to permit grease to circulate through pump correctly 2 Attac...

Page 11: ...s Restricted line or inadequate air supply closed or clogged valves Clear increase air supply Ensure all valves are open Increase air pressure to ram for bet ter loading Obstructed fluid hose or gun v...

Page 12: ...air is turned on the obstruction is in the fluid hose or gun Erratic or accelerated pump speed Exhausted fluid supply Refill and prime Fluid is too heavy for pump priming Use drain purge valve Use a r...

Page 13: ...ate Pump Package manual 312376 3A6331 or 333586 NOTE 100 cc Displacement Pump L100CE shown in the disassembly illustrations Both 100 cc Displacement Pump L100CE and 200 cc Displacement Pump L200CE pro...

Page 14: ...ee step 14 page15 NOTE If seat check in valve 129 is difficult to remove insert a hammer and brass rod through the hex side of the valve housing 117 and drive seat out Do not strike the seating surfac...

Page 15: ...Place the flats of the poppet outlet check valve 123 and the piston guide 121 in a bench vice Slide a 0 5 In 12 7 mm brass rod through the openings of the piston guide and unscrew it from the poppet o...

Page 16: ...m any disassembly must be thoroughly cleaned in a compatible solvent and inspected for damage L100CE Pump Inlet Check Assembly 1 Lubricate the inside diameter of the poppet inlet check valve 128 body...

Page 17: ...lubricate a suitable size socket or dowel that will be used to insert the seals 2 Using a suitable size socket or dowel insert the lower shaft seals 220 with the seal face spring side facing down pres...

Page 18: ...m 3 Install the piston guide bearing 120 into the groove in the top of the piston guide 121 See FIG 22 4 Place the flats of the upper displacement rod 118 into a bench vice Clean any residual thread l...

Page 19: ...per shaft seal with the spring side facing the seal cartridge Using a suitable size socket or dowel press the upper shaft seal down into the seal cartridge until it seats into the bottom of the seal c...

Page 20: ...e lower shaft assembly 125 Install the valve housing 117 onto the cylinder 116 Torque to the following specifications 2 Lubricate the lower shaft assembly 125 and the inside diameters of the lower sha...

Page 21: ...s on the lower shaft assembly and screw on the shovel nut 133 See FIG 31 Torque to the following specifications 2 Install the plug 113 into the valve body 112 Torque to 10 Ft lb 48 81 N m See FIG 32 D...

Page 22: ...129 130 131 132 133 1 Torque to 10 ft lbs 14 N m Torque to 30 ft lbs 41 N m 2 3 4 5 Torque to 53 ft lbs 72 N m 6 Torque to 53 ft lbs 72 N m Torque to 50 ft lbs 68 N m Torque to 110 ft lbs 149 N m 7 8...

Page 23: ...G O ring PTFE 1 1 1 111 184037 FITTING outlet 6 cm 1 112 165702 HOUSING valve 1 113 190128 PLUG 1 114 121133 HANDLE outlet bleed 1 115 121134 CLIP outlet bleed 1 116 Kit 11 CYLINDER C100 ES1 1 1 117 K...

Page 24: ...00 ES1 1 1 134 15N358 TOOL insert L100 elite 1 135 Kit 2 TOOL seal guide L100 ELITE 1 1 136 All kits 113500 SEALANT anaerobic 5 cc pack 1 1 1 1 1 1 1 1 1 137 All Kits LUBRICANT anti seize 7g pack 1 1...

Page 25: ...1 Torque to 10 ft lbs 14 N m Torque to 30 ft lbs 34 N m 2 3 4 Torque to 50 ft lbs 68 N m Torque to 75 ft lbs 102 N m 5 Torque to 60 ft lbs 81 N m 6 Torque to 97 ft lbs 132 N m 7 8 9 10 Torque to 255...

Page 26: ...et 1 1 207 Kit 1 3 8 109499 PACKING O ring 2 2 2 1 2 208 Kit 10 CYLINDER CM200 WC ES1 1 1 209 189442 HOUSING valve CM200 1 210 Kit 9 ROD displacement upper 1 1 211 SPACER pump rod CM200 ES1 1 212 Kit...

Page 27: ...11 Cylinder Kit 26D215 Replacement safety labels tags cards are available at no cost 137 All Kits LUBRICANT anti seize 7g pack 1 1 1 1 1 1 1 1 138 0553 6 LUBRICANT synthetic hi temp grease 1 139 18409...

Page 28: ...Dimensions 28 3A8564C Dimensions FIG 33 FIG 34 3 4 In npt 28 62 In 727 mm 29 75 In 755 7 mm 1 In npt Model L100CE Model L200CE Model L100CE Model L200CE 5 91 In 150 mm 8 0 In 203 mm...

Page 29: ...c 4200 psi 28 9 MPa 289 6 bar Stroke length NXT2200 NXT3400 and NXT6500 NXT air motors 4 75 in 120 mm Wetted parts L100CE L200CE 304 316 and 17 4PH grades of stainless stee PTFE ductile iron carbon st...

Page 30: ...at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIM...

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