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310314

11

Operation

Pressure Relief Procedure

WARNING

INJECTION HAZARD

The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid

under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the 

Pressure Relief Procedure

whenever you:

D

are instructed to relieve the pressure,

D

stop dispensing,

D

check or service any of the system equipment,

D

or install or clean the dispense ball valve.

1.

Relieve system pressure to which Graco module
supply units are attached.

2.

Close dispenser ball valves (S). Unhook ball valves
from system. See Fig. 1.

3.

Close pump air bleed valve (H, required in your
system). See Fig. 1 or Fig. 5.

4.

Shut off main air bleed valve (E, required in your
system). Set ram director valve (U) to DOWN.
Ram will slowly drop.

5.

Hold metal part of dispenser ball valve firmly to
side of grounded metal pail, and open ball valve to
relieve pressure.

6.

Close dispenser ball valve.

7.

Repeat procedure for each ram (for models
970056, 970071 and 970073 only).

Flushing the System

Flush the system before initial use to prevent material
contamination.

CAUTION

Flush the system before performing the initial
material loading procedure.  

The system was fac-

tory-tested using a light soluble oil, a soybean oil, or
other oil as tagged. Flush the system to avoid con-
taminating the material that has been designated for
initial material loading.

To flush the system, perform the following procedure:

1.

Select material to be used.

WARNING

Use fluids and solvents that are chemically compat-
ible with the equipment wetted parts.  Refer to the

Technical Data

 sections of all the equipment

manuals.  Always read the material manufacturer’s
literature before using fluid or solvent in this pump.

2.

Verify that factory-test oil and material are compat-
ible:

a.

If  substances are compatible, omit following
step b and

 

proceed to step 4.

b.

If substances are incompatible, perform re-
maining steps to flush system.

3.

Select drum of solvent that dissolves, cleans, and
eliminates factory-test oil from system.  If neces-
sary, check with Graco Distributor or material sup-
plier for recommended solvent.

4.

Before flushing, be sure entire system and flushing
drums are properly grounded.  Refer to 

System

Grounding

, on page 8.

5.

Using compatible solvent, perform

 Starting and

Adjusting System Rams 

procedure and 

Starting

and Adjusting the Pump 

procedure on page 13.

6.

Flush solvent through system for 1 to 2 minutes.

7.

Remove drum containing solvent.

Summary of Contents for 970056

Page 1: ...41 Copyright 1999 Graco Inc is registered to I S EN ISO 9001 30 GALLON AND 55 GALLON 25 1 SENATOR Module Supply Units 2000 psi 138 bar Maximum Working Pressure 310314C Read warnings and instructions S...

Page 2: ...rking Pressure Maximum Pump Air Input Pressure Parts Page 970056 Senatort Dura Flot 600 25 1 138 bar 13 8 MPa 2000 psi 6 2 bar 0 62 MPa 90 psi 15 970071 Senatort Dura Flot 600 25 1 172 bar 17 2 MPa 25...

Page 3: ...re to the air powered ram D Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pump or in the Technical Data on page 19 D Be sure that all spray dispensing...

Page 4: ...ediately Do not repair high pressure couplings you must replace the entire hose D Fluid hoses must have spring guards on both ends to help protect them from rupture caused by kinks or bends near the c...

Page 5: ...aising or lowering the ram D Before checking or servicing the ram or pump follow the Pressure Relief Procedure on page 11 TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or...

Page 6: ...arts drawing D Main air bleed valve E is required in your system to shut off the air supply to the pump and ram Refer to the preceding WARNING When closed the valve bleeds off all air in the ram and p...

Page 7: ...d Valve required for pump J Air Line Filter K Bleed Type Air Valve for accessories L Pneumatic Crossover for 970056 and 970071 Low level Shutoff 970073 N Electrically Conductive Fluid Hose S Ball Valv...

Page 8: ...e using metal shims Secure base to floor using 13 mm 1 2 in anchors to prevent ram from tipping System Grounding WARNING FIRE AND EXPLOSION HAZARD Before operating the pump ground the system as explai...

Page 9: ...am air motor via a 4 way piloted air valve 3 As the valve stops air to one ram it starts air to the other ram This allows constant material flow and changing out of material drums NOTE The position of...

Page 10: ...it switch The switch shuts off the air to the ram NOTE The position of the air limit valve 2 on the ram determines when the ram air motor is turned on and off During operation this position can be adj...

Page 11: ...terial contamination CAUTION Flush the system before performing the initial material loading procedure The system was fac tory tested using a light soluble oil a soybean oil or other oil as tagged Flu...

Page 12: ...12 310314 Operation E C Fig 5 T U V CC G Model 970056 Tandem Ram Shown H 05698B DD 9219A...

Page 13: ...the ram keep your fingers and hands away from the pump intake ram plate and lip of the drum CAUTION To help avoid damage to equipment do not use drums that have side bungs or large dents with this ram...

Page 14: ...drum by operating air release valve 4 Raise wiper plate until it is completely out of drum 5 Remove empty drum 6 Inspect wiper plate and if necessary remove any remaining material or material build u...

Page 15: ...ems 4 6 1 3 2 6 5 4 2 REF 922A Ref Part No No Description Qty Ref Part No No Description Qty 1 C59530 PUMP ram mounted 200 liter 55 gal See 308027 for parts 2 2 918468 KIT pneumatic crossover See 3102...

Page 16: ...ms 4 6 1 3 2 6 5 4 2 REF 9303B Ref Part No No Description Qty Ref Part No No Description Qty 1 C59568 PUMP ram mounted 120 liter 30 gal See 308027 for parts 2 2 918468 KIT pneumatic crossover See 3102...

Page 17: ...ose Includes Items 4 6 6 5 4 9302A Ref Part No No Description Qty Ref Part No No Description Qty 1 C59568 PUMP ram mounted 120 liter 30 gal See 308027 for parts 1 2 918478 KIT shut off low level pneum...

Page 18: ...rance Dimensions A B C D E F G 14 2 mm 0 56 in Diameter Holes Model 970056 Ram Shown 9219A Model A Raised B Lowered C D E F G All 2578 mm 101 5 in 1575 mm 62 in 533 mm 21 in 635 mm 25 in 965 mm 38 in...

Page 19: ...t Dura Flot 600 25 1 138 bar 13 8 MPa 2000 psi 5 5 bar 0 55 MPa 80 psi 970073 Senatort Dura Flot 600 25 1 138 bar 13 8 MPa 2000 psi 5 5 bar 0 55 MPa 80 psi Main air inlet for 970056 and 970071 3 4 in...

Page 20: ...20 310314 Notes...

Page 21: ...310314 21 Schematic Fig 6 Pneumatic Crossover Schematic Diagram Models 970056 and 970071 only...

Page 22: ...shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other...

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