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310314

System Information

System Description

Systems 970056 (55 gallon) and 970071 (30 gallon)
include a dual supply unit with pneumatic crossover for
continuous material supply.  System 970073 (30 gal-
lon) is a single supply unit with a low–level shutoff. See
Fig. 1.

Each system air–powered ram pushes a follower 
plate (C) into a drum of material, while the pump (A)
removes material from the drum and pushes it through
a supply hose to a customer–supplied header. Material
flows through the header to individual dispense drops.

WARNING

A main air bleed valve (E) and pump air bleed
valve (H), are required. These accessories help
reduce the risk of serious injury, including fluid
injection and splashing of fluid in the eyes or on the
skin, and injury from moving parts if you are adjust-
ing or repairing the pump.

The main air bleed valve (E) shuts off and relieves
the air to the pump and ram. The ram will hold
pressure if the ram director valve (U) is in the
horizontal (neutral) position. To relieve air pressure
in the ram, close the main air bleed valve (E) and
move the director valve (U) to DOWN. The ram will
slowly drop.

The pump air bleed valve (H) relieves air trapped
between it and the pump after the air is shut off.
Trapped air can cause the pump to cycle unexpect-
edly. Locate the valve close to the pump.

The fluid drain valve assists in relieving fluid pres-
sure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient.

System Accessories and Modules

Before you install the system, you should be familiar
with the parts discussed in the following paragraphs.

NOTE:

Reference numbers and letters in parentheses

in the text refer to the callouts in the figures and the
parts drawing.

D

Main air bleed valve (E)

 is required in your system

to shut off the air supply to the pump and ram
(Refer to the preceding 

WARNING

 ). When closed,

the valve bleeds off all air in the ram and pump, and
the ram slowly lowers. Be sure the valve is easily
accessible from the pump, and is located 

upstream

from the air manifold (F).

D

Pump air bleed valve (H)

 is required in your

system to relieve air trapped between it and the air
motor when the valve is closed (Refer to the pre-
ceding 

WARNING

). Be sure the valve is easily

accessible from the pump, and is located 

down-

stream

 from the air regulator (G).

D

Air regulator (G)

 controls pump speed and outlet

pressure by adjusting the air pressure to the pump.
Locate the regulator close to the pump, but 

up-

stream

 from the pump air bleed valve.

D

Air manifold (F)

 has a swivel air inlet. It mounts to

the ram, and provides ports for connecting lines to
air-powered accessories.

D

Air line filter (J)

 removes harmful dirt and moisture

from the compressed air supply.

D

Second

 

bleed-type air valve (K)

 isolates the air

line accessories for servicing. Locate upstream
from all other air line accessories.

D

Pneumatic (Models 970056 and 970071) cross-
over (L)

 provides switching between dual rams to

provide a constant supply of material to the system.
The crossover controls the air supply to each of the
ram air motors.

 A low–level shutoff (L) (Model

970073) 

provides automatic shutdown of a single

ram system when only a small amount of material
remains. The shutoff controls the air supply to the
ram air motor.

D

Ram air regulator (T)

 controls the air pressure to

the ram.

D

Ram director valve (U)

 controls the raising and

lowering of the ram.

D

Air release valve (V)

 opens and closes the flow of

air to assist raising the ram plate (C) out of an
empty drum.

D

Bleed handle (CC)

 bleeds air from under the ram

plate (C) to assist in priming the pump and lowering
the ram plate into the drum.

Summary of Contents for 970056

Page 1: ...41 Copyright 1999 Graco Inc is registered to I S EN ISO 9001 30 GALLON AND 55 GALLON 25 1 SENATOR Module Supply Units 2000 psi 138 bar Maximum Working Pressure 310314C Read warnings and instructions S...

Page 2: ...rking Pressure Maximum Pump Air Input Pressure Parts Page 970056 Senatort Dura Flot 600 25 1 138 bar 13 8 MPa 2000 psi 6 2 bar 0 62 MPa 90 psi 15 970071 Senatort Dura Flot 600 25 1 172 bar 17 2 MPa 25...

Page 3: ...re to the air powered ram D Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pump or in the Technical Data on page 19 D Be sure that all spray dispensing...

Page 4: ...ediately Do not repair high pressure couplings you must replace the entire hose D Fluid hoses must have spring guards on both ends to help protect them from rupture caused by kinks or bends near the c...

Page 5: ...aising or lowering the ram D Before checking or servicing the ram or pump follow the Pressure Relief Procedure on page 11 TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or...

Page 6: ...arts drawing D Main air bleed valve E is required in your system to shut off the air supply to the pump and ram Refer to the preceding WARNING When closed the valve bleeds off all air in the ram and p...

Page 7: ...d Valve required for pump J Air Line Filter K Bleed Type Air Valve for accessories L Pneumatic Crossover for 970056 and 970071 Low level Shutoff 970073 N Electrically Conductive Fluid Hose S Ball Valv...

Page 8: ...e using metal shims Secure base to floor using 13 mm 1 2 in anchors to prevent ram from tipping System Grounding WARNING FIRE AND EXPLOSION HAZARD Before operating the pump ground the system as explai...

Page 9: ...am air motor via a 4 way piloted air valve 3 As the valve stops air to one ram it starts air to the other ram This allows constant material flow and changing out of material drums NOTE The position of...

Page 10: ...it switch The switch shuts off the air to the ram NOTE The position of the air limit valve 2 on the ram determines when the ram air motor is turned on and off During operation this position can be adj...

Page 11: ...terial contamination CAUTION Flush the system before performing the initial material loading procedure The system was fac tory tested using a light soluble oil a soybean oil or other oil as tagged Flu...

Page 12: ...12 310314 Operation E C Fig 5 T U V CC G Model 970056 Tandem Ram Shown H 05698B DD 9219A...

Page 13: ...the ram keep your fingers and hands away from the pump intake ram plate and lip of the drum CAUTION To help avoid damage to equipment do not use drums that have side bungs or large dents with this ram...

Page 14: ...drum by operating air release valve 4 Raise wiper plate until it is completely out of drum 5 Remove empty drum 6 Inspect wiper plate and if necessary remove any remaining material or material build u...

Page 15: ...ems 4 6 1 3 2 6 5 4 2 REF 922A Ref Part No No Description Qty Ref Part No No Description Qty 1 C59530 PUMP ram mounted 200 liter 55 gal See 308027 for parts 2 2 918468 KIT pneumatic crossover See 3102...

Page 16: ...ms 4 6 1 3 2 6 5 4 2 REF 9303B Ref Part No No Description Qty Ref Part No No Description Qty 1 C59568 PUMP ram mounted 120 liter 30 gal See 308027 for parts 2 2 918468 KIT pneumatic crossover See 3102...

Page 17: ...ose Includes Items 4 6 6 5 4 9302A Ref Part No No Description Qty Ref Part No No Description Qty 1 C59568 PUMP ram mounted 120 liter 30 gal See 308027 for parts 1 2 918478 KIT shut off low level pneum...

Page 18: ...rance Dimensions A B C D E F G 14 2 mm 0 56 in Diameter Holes Model 970056 Ram Shown 9219A Model A Raised B Lowered C D E F G All 2578 mm 101 5 in 1575 mm 62 in 533 mm 21 in 635 mm 25 in 965 mm 38 in...

Page 19: ...t Dura Flot 600 25 1 138 bar 13 8 MPa 2000 psi 5 5 bar 0 55 MPa 80 psi 970073 Senatort Dura Flot 600 25 1 138 bar 13 8 MPa 2000 psi 5 5 bar 0 55 MPa 80 psi Main air inlet for 970056 and 970071 3 4 in...

Page 20: ...20 310314 Notes...

Page 21: ...310314 21 Schematic Fig 6 Pneumatic Crossover Schematic Diagram Models 970056 and 970071 only...

Page 22: ...shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other...

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