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308692

15

Operation

Flushing

WARNING

FIRE AND EXPLOSION HAZARD

Before flushing, read the section

 FIRE

AND EXPLOSION HAZARD

 on page

5. Be sure the entire system and flush-
ing pails are properly grounded. Refer to

Grounding

 on page 7.

Flush the pump:

D

Before the first use

D

When changing colors or fluids

D

Before fluid can dry or settle out in a dormant pump
(check the pot life of catalyzed fluids)

D

Before storing the pump.

Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.

CAUTION

If you have a carbon steel package, never leave
water or water-base fluid in the pump overnight. If
you are pumping water-base fluid, flush with water
first, then with a rust inhibitor such as mineral spirits.
Relieve the pressure, but leave the rust inhibitor in
the pump to protect the parts from corrosion.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 10.

WARNING

HOT SURFACE HAZARD

Do not touch the heater while it is oper-
ating. Allow the heater to cool for at least
10 minutes before flushing or servicing
it.

WARNING

FIRE AND EXPLOSION HAZARD
Do not

 plug in or unplug the power cord

in any area containing flammable fluids
or fumes, to avoid fire or explosion
resulting in serious injury.

1.

Unplug the heater power cord and circulate the
fluid for at least 10 minutes to cool the heated fluid
and the heater.

2.

Relieve the pressure.

3.

Remove the tip guard and spray tip from the gun.
See the gun manual.

4.

Remove the filter element from the fluid filter (16).
Reinstall the filter bowl.

5.

Open the back pressure regulator (40). Set the
3-way valve (45) to CIRC.

6.

Place the suction tube (26) in a container of sol-
vent.

7.

Hold a metal part of the gun firmly to the side of a
grounded 

metal

 pail.

8.

Start the pump. Always use the lowest possible
fluid pressure when flushing.

9.

Trigger the gun. Flush the system until clear
solvent flows from the gun.

10. Release the gun trigger and lock the trigger safety.

The pump will continue to cycle as long as air is
supplied and the back pressure regulator is open.

11. Set the 3-way valve (45) to DRAIN. Hook the drain

hose (46) onto a waste container and continue
flushing until clear fluid comes from the hose.

12. Relieve the pressure.

13. Clean the tip guard, spray tip, and fluid filter ele-

ment separately, then reinstall them.

14. Clean the inside and outside of the suction tube

(26).

Summary of Contents for 308692N

Page 1: ...22 Graco Warranty 24 Graco Information 24 Instructions Parts List GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1997 Graco Inc is registered to I S EN ISO 9001 308692N Model 231976 Shown...

Page 2: ...r carbon steel 30 1 3000 psi 21 MPa 210 bar 100 psi 0 7 MPa 7 bar 240 16 7 232044 B Monarkr stainless steel 23 1 2760 psi 19 MPa 190 bar 120 psi 0 8 MPa 8 bar 120 19 2 232045 B Monarkr stainless steel...

Page 3: ...odify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest...

Page 4: ...the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 10 whenever you are instructed to relieve pres sure...

Page 5: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 6: ...6 308692 Notes...

Page 7: ...line components for servicing Install an air line filter G and a moisture trap and drain valve C to help remove moisture and contaminants from the compressed air supply Keep the site clear of any obst...

Page 8: ...NING above D The suction hose 25 and tube 26 allow the pump to draw fluid from a 5 gallon 19 liter pail H The strainer at the end of the suction tube keeps large particles from entering the pump D The...

Page 9: ...ve Heated Fluid Supply Return Hose 103 Fluid Whip Hose 106 Airless Spray Gun D Fluid Drain Valve E Red Handled Bleed Type Master Air Valve required for pump F Pump Air Regulator Included in Air Regula...

Page 10: ...gun trigger safety 7 Hold a metal part of the gun firmly to the side of a grounded metal pail and trigger the gun to relieve pressure 8 Lock the gun trigger safety 9 Open the drain valve D required i...

Page 11: ...ntainer 9 Open the back pressure regulator 40 fully coun terclockwise 10 Open the bleed type air valves B E 11 Hold a metal part of the gun 106 firmly to the side of a grounded metal pail and hold the...

Page 12: ...wear WARNING COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing your system which could cause compo nent rupture and serious injury never exceed the specified Maximum Air Input Pressure...

Page 13: ...uid Whip Hose 106 Airless Spray Gun D Fluid Drain Valve E Red Handled Bleed Type Master Air Valve required for pump F Pump Air Regulator A Electrically Conductive Air Supply Hose B Bleed Type Master A...

Page 14: ...essure always follow the Pressure Relief Procedure on page 10 For overnight shutdown stop the pump at the bottom of its stroke to prevent fluid from drying on the ex posed displacement rod and damagin...

Page 15: ...Allow the heater to cool for at least 10 minutes before flushing or servicing it WARNING FIRE AND EXPLOSION HAZARD Do not plug in or unplug the power cord in any area containing flammable fluids or f...

Page 16: ...14 19 20 21 101 24 Ref 24 25 26 27 15 34 38 39 40 47 47 35 35 36 37 45 46 49 48 48 Ref 18 50 50 Ref 103 102 102 111 41 43 Y7 17 15 15 51 52 53 55 54 A D 50 Ref B 51 Ref 11 12 32 107 28 110 B E C D E 5...

Page 17: ...f x 1 2 npsm f 159801 1 UNION swivel 90_ sst 1 2 npt fbe 113934 1 15 NIPPLE cst 1 4 npt x 1 4 npsm 162453 3 NIPPLE sst 1 4 npt x 1 4 npsm 166846 3 16 FLUID FILTER cst see manual 307273 239244 1 FLUID...

Page 18: ...68 113768 4 39 NUT hex self locking M5 x 0 8 105332 105332 4 40 REGULATOR back pressure cst see manual 306860 206819 1 REGULATOR back pressure sst see manual 306860 238926 1 41 VALVE relief 125 psi 0...

Page 19: ...6 mm ID 1 4 npsm fbe sst fittings 24 6 ft 7 5 m long 239341 1 102 NIPPLE 1 4 npsm x 1 8 npt cst 191872 3 NIPPLE 1 4 npsm x 1 8 npt sst 191929 3 103 HOSE whip fluid nylon 3 16 in 5 mm ID 1 4 npsm fbe...

Page 20: ...es Ref No Description 120V PACKAGES 232044 240V PACKAGES 231976 232045 232047 Qty 51 HEATER fluid 120V see manual 309524 245848 1 HEATER fluid 240V see manual 309524 245863 1 HEATER fluid 200V see man...

Page 21: ...308692 21 Dimensions 06969 A C B Shown without hoses and gun All Packages A B C Width Across Wheels Weight 38 5 in 978 mm 22 5 in 572 mm 21 in 534 mm 20 in 508 mm 145 lb 66 kg...

Page 22: ...parts Pump See applicable pump manual Spray Gun See gun manual 312145 Fluid Filter See filter manual 307273 Fluid Hoses Nylon F These 200V packages are only available in Asia Sound Pressure Levels dBa...

Page 23: ...nsumption KEY Fluid Outlet Pressure Black Curves Air Consumption Gray Curves 0 750 1500 2250 3000 0 0 0 2 0 4 0 6 0 8 1 0 PRESIDENT 30 1 13 26 39 52 63 60 10 20 30 40 scfm m min psi MPa bar cycles per...

Page 24: ...as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other inciden...

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