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308692

7

Setup

General Information

NOTE:

 Reference numbers and letters in parentheses

in the text refer to the callouts in the figures and the
parts drawing.

NOTE:

 Always use Genuine Graco Parts and Acces-

sories, available from your Graco distributor. Refer to
Product Data Sheet 305812. If you supply your own
accessories, be sure they are adequately sized and
pressure-rated for your system.

Fig. 2 is only a guide for selecting and installing sys-
tem components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.

Prepare the Operator

All persons who operate the equipment must be
trained in the safe, efficient operation of all system
components as well as the proper handling of all fluids.
All operators must thoroughly read all instruction
manuals, tags, and labels before operating the equip-
ment.

Prepare the Site

Ensure that you have an adequate compressed air
supply. Refer to the performance charts on page 23 to
find the air consumption of your sprayer.

Refer to Fig. 2. Bring a compressed air supply line (A)
from the air compressor to the pump location. Be sure
all air hoses are properly sized and pressure-rated for
your system. Use only electrically conductive hoses.
The air hose should have a 3/8 npsm(m) thread.

Install a bleed-type shutoff valve (B) in the air line to
isolate the air line components for servicing. Install an
air line filter (G) and a moisture trap and drain valve
(C) to help remove moisture and contaminants from
the compressed air supply.

Keep the site clear of any obstacles or debris that
could interfere with the operator’s movement.

Have a grounded, metal pail available for use when
flushing the system.

Grounding

WARNING

FIRE AND EXPLOSION HAZARD

Before operating the pump, ground the
system as explained below. Also read
the section

 FIRE AND EXPLOSION

HAZARD

 on page 5.

1.

Pump:

 use the ground wire and clamp (supplied).

See Fig. 1. Loosen the grounding lug locknut (W)
and washer (X). Insert one end of the ground wire
(34) into the slot in lug (Z) and tighten the locknut
securely. Connect the other end of the wire to a
true earth ground.

Fig. 1

W

34

X

Z

0720

2.

Air and fluid hoses:

 use only electrically conductive

hoses.

3.

Viscon HP Heater:

 refer to the heater manual,

supplied.

4.

Air compressor:

 follow manufacturer’s recommen-

dations.

5.

Spray gun:

 ground through connection to a prop-

erly grounded fluid hose and pump.

6.

Fluid supply container:

 follow your local code.

7.

Object being sprayed:

 follow your local code.

8.

Solvent pails used when flushing:

 follow your local

code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continu-
ity.

9.

To maintain grounding continuity when flushing or
relieving pressure

, hold a metal part of the spray

gun firmly to the side of a grounded 

metal

 pail,

then trigger the gun.

Summary of Contents for 308692N

Page 1: ...22 Graco Warranty 24 Graco Information 24 Instructions Parts List GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1997 Graco Inc is registered to I S EN ISO 9001 308692N Model 231976 Shown...

Page 2: ...r carbon steel 30 1 3000 psi 21 MPa 210 bar 100 psi 0 7 MPa 7 bar 240 16 7 232044 B Monarkr stainless steel 23 1 2760 psi 19 MPa 190 bar 120 psi 0 8 MPa 8 bar 120 19 2 232045 B Monarkr stainless steel...

Page 3: ...odify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest...

Page 4: ...the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 10 whenever you are instructed to relieve pres sure...

Page 5: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 6: ...6 308692 Notes...

Page 7: ...line components for servicing Install an air line filter G and a moisture trap and drain valve C to help remove moisture and contaminants from the compressed air supply Keep the site clear of any obst...

Page 8: ...NING above D The suction hose 25 and tube 26 allow the pump to draw fluid from a 5 gallon 19 liter pail H The strainer at the end of the suction tube keeps large particles from entering the pump D The...

Page 9: ...ve Heated Fluid Supply Return Hose 103 Fluid Whip Hose 106 Airless Spray Gun D Fluid Drain Valve E Red Handled Bleed Type Master Air Valve required for pump F Pump Air Regulator Included in Air Regula...

Page 10: ...gun trigger safety 7 Hold a metal part of the gun firmly to the side of a grounded metal pail and trigger the gun to relieve pressure 8 Lock the gun trigger safety 9 Open the drain valve D required i...

Page 11: ...ntainer 9 Open the back pressure regulator 40 fully coun terclockwise 10 Open the bleed type air valves B E 11 Hold a metal part of the gun 106 firmly to the side of a grounded metal pail and hold the...

Page 12: ...wear WARNING COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing your system which could cause compo nent rupture and serious injury never exceed the specified Maximum Air Input Pressure...

Page 13: ...uid Whip Hose 106 Airless Spray Gun D Fluid Drain Valve E Red Handled Bleed Type Master Air Valve required for pump F Pump Air Regulator A Electrically Conductive Air Supply Hose B Bleed Type Master A...

Page 14: ...essure always follow the Pressure Relief Procedure on page 10 For overnight shutdown stop the pump at the bottom of its stroke to prevent fluid from drying on the ex posed displacement rod and damagin...

Page 15: ...Allow the heater to cool for at least 10 minutes before flushing or servicing it WARNING FIRE AND EXPLOSION HAZARD Do not plug in or unplug the power cord in any area containing flammable fluids or f...

Page 16: ...14 19 20 21 101 24 Ref 24 25 26 27 15 34 38 39 40 47 47 35 35 36 37 45 46 49 48 48 Ref 18 50 50 Ref 103 102 102 111 41 43 Y7 17 15 15 51 52 53 55 54 A D 50 Ref B 51 Ref 11 12 32 107 28 110 B E C D E 5...

Page 17: ...f x 1 2 npsm f 159801 1 UNION swivel 90_ sst 1 2 npt fbe 113934 1 15 NIPPLE cst 1 4 npt x 1 4 npsm 162453 3 NIPPLE sst 1 4 npt x 1 4 npsm 166846 3 16 FLUID FILTER cst see manual 307273 239244 1 FLUID...

Page 18: ...68 113768 4 39 NUT hex self locking M5 x 0 8 105332 105332 4 40 REGULATOR back pressure cst see manual 306860 206819 1 REGULATOR back pressure sst see manual 306860 238926 1 41 VALVE relief 125 psi 0...

Page 19: ...6 mm ID 1 4 npsm fbe sst fittings 24 6 ft 7 5 m long 239341 1 102 NIPPLE 1 4 npsm x 1 8 npt cst 191872 3 NIPPLE 1 4 npsm x 1 8 npt sst 191929 3 103 HOSE whip fluid nylon 3 16 in 5 mm ID 1 4 npsm fbe...

Page 20: ...es Ref No Description 120V PACKAGES 232044 240V PACKAGES 231976 232045 232047 Qty 51 HEATER fluid 120V see manual 309524 245848 1 HEATER fluid 240V see manual 309524 245863 1 HEATER fluid 200V see man...

Page 21: ...308692 21 Dimensions 06969 A C B Shown without hoses and gun All Packages A B C Width Across Wheels Weight 38 5 in 978 mm 22 5 in 572 mm 21 in 534 mm 20 in 508 mm 145 lb 66 kg...

Page 22: ...parts Pump See applicable pump manual Spray Gun See gun manual 312145 Fluid Filter See filter manual 307273 Fluid Hoses Nylon F These 200V packages are only available in Asia Sound Pressure Levels dBa...

Page 23: ...nsumption KEY Fluid Outlet Pressure Black Curves Air Consumption Gray Curves 0 750 1500 2250 3000 0 0 0 2 0 4 0 6 0 8 1 0 PRESIDENT 30 1 13 26 39 52 63 60 10 20 30 40 scfm m min psi MPa bar cycles per...

Page 24: ...as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other inciden...

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