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10

308692

Operation

Pressure Relief Procedure

WARNING

SKIN INJECTION HAZARD

The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid

under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the 

Pressure Relief Procedure

whenever you:

D

are instructed to relieve the pressure,

D

stop spraying,

D

check or service any of the system equipment,

D

or install or clean the spray tip.

WARNING

HOT SURFACE HAZARD

Do not touch the heater while it is oper-
ating. Allow the heater to cool for at least
10 minutes before flushing or servicing
it.

WARNING

FIRE AND EXPLOSION HAZARD
Do not

 plug in or unplug the power cord

in any area containing flammable fluids
or fumes, to avoid fire or explosion
resulting in serious injury.

1.

Lock the gun trigger safety.

2.

Unplug the heater power cord.

3.

Circulate the fluid for at least 10 minutes to cool
the heated fluid and the heater.

4.

Close the red-handled bleed-type master air valve
(E, required in your system). See Fig. 3.

5.

Turn the 3-way valve (45) to DRAIN. Hook the
drain hose (46) onto a waste container.

6.

Unlock the gun trigger safety.

7.

Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.

8.

Lock the gun trigger safety.

9.

Open the drain valve (D, required in your system),
having a container ready to catch the drainage.

10. Leave the drain valve open until you are ready to

spray again.

If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above,

 

very slowly

 loosen the

tip guard retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely. Now clear
the tip or hose.

Packing Nut

Before starting, fill the packing nut (J) 1/3 full with
Graco Throat Seal Liquid (TSL) or compatible solvent.
See Fig. 3.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 at left.

The packing nut is torqued at the factory and is ready
for operation. If it becomes loose and there is leaking
from the throat packings,

 

relieve pressure, then torque

the nut as specified in your separate pump manual. Do
this whenever necessary. Do not overtighten the
packing nut.

Flush the Pump Before First Use

The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent. See 

Flushing

 on page 15.

Summary of Contents for 308692N

Page 1: ...22 Graco Warranty 24 Graco Information 24 Instructions Parts List GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1997 Graco Inc is registered to I S EN ISO 9001 308692N Model 231976 Shown...

Page 2: ...r carbon steel 30 1 3000 psi 21 MPa 210 bar 100 psi 0 7 MPa 7 bar 240 16 7 232044 B Monarkr stainless steel 23 1 2760 psi 19 MPa 190 bar 120 psi 0 8 MPa 8 bar 120 19 2 232045 B Monarkr stainless steel...

Page 3: ...odify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest...

Page 4: ...the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 10 whenever you are instructed to relieve pres sure...

Page 5: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 6: ...6 308692 Notes...

Page 7: ...line components for servicing Install an air line filter G and a moisture trap and drain valve C to help remove moisture and contaminants from the compressed air supply Keep the site clear of any obst...

Page 8: ...NING above D The suction hose 25 and tube 26 allow the pump to draw fluid from a 5 gallon 19 liter pail H The strainer at the end of the suction tube keeps large particles from entering the pump D The...

Page 9: ...ve Heated Fluid Supply Return Hose 103 Fluid Whip Hose 106 Airless Spray Gun D Fluid Drain Valve E Red Handled Bleed Type Master Air Valve required for pump F Pump Air Regulator Included in Air Regula...

Page 10: ...gun trigger safety 7 Hold a metal part of the gun firmly to the side of a grounded metal pail and trigger the gun to relieve pressure 8 Lock the gun trigger safety 9 Open the drain valve D required i...

Page 11: ...ntainer 9 Open the back pressure regulator 40 fully coun terclockwise 10 Open the bleed type air valves B E 11 Hold a metal part of the gun 106 firmly to the side of a grounded metal pail and hold the...

Page 12: ...wear WARNING COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing your system which could cause compo nent rupture and serious injury never exceed the specified Maximum Air Input Pressure...

Page 13: ...uid Whip Hose 106 Airless Spray Gun D Fluid Drain Valve E Red Handled Bleed Type Master Air Valve required for pump F Pump Air Regulator A Electrically Conductive Air Supply Hose B Bleed Type Master A...

Page 14: ...essure always follow the Pressure Relief Procedure on page 10 For overnight shutdown stop the pump at the bottom of its stroke to prevent fluid from drying on the ex posed displacement rod and damagin...

Page 15: ...Allow the heater to cool for at least 10 minutes before flushing or servicing it WARNING FIRE AND EXPLOSION HAZARD Do not plug in or unplug the power cord in any area containing flammable fluids or f...

Page 16: ...14 19 20 21 101 24 Ref 24 25 26 27 15 34 38 39 40 47 47 35 35 36 37 45 46 49 48 48 Ref 18 50 50 Ref 103 102 102 111 41 43 Y7 17 15 15 51 52 53 55 54 A D 50 Ref B 51 Ref 11 12 32 107 28 110 B E C D E 5...

Page 17: ...f x 1 2 npsm f 159801 1 UNION swivel 90_ sst 1 2 npt fbe 113934 1 15 NIPPLE cst 1 4 npt x 1 4 npsm 162453 3 NIPPLE sst 1 4 npt x 1 4 npsm 166846 3 16 FLUID FILTER cst see manual 307273 239244 1 FLUID...

Page 18: ...68 113768 4 39 NUT hex self locking M5 x 0 8 105332 105332 4 40 REGULATOR back pressure cst see manual 306860 206819 1 REGULATOR back pressure sst see manual 306860 238926 1 41 VALVE relief 125 psi 0...

Page 19: ...6 mm ID 1 4 npsm fbe sst fittings 24 6 ft 7 5 m long 239341 1 102 NIPPLE 1 4 npsm x 1 8 npt cst 191872 3 NIPPLE 1 4 npsm x 1 8 npt sst 191929 3 103 HOSE whip fluid nylon 3 16 in 5 mm ID 1 4 npsm fbe...

Page 20: ...es Ref No Description 120V PACKAGES 232044 240V PACKAGES 231976 232045 232047 Qty 51 HEATER fluid 120V see manual 309524 245848 1 HEATER fluid 240V see manual 309524 245863 1 HEATER fluid 200V see man...

Page 21: ...308692 21 Dimensions 06969 A C B Shown without hoses and gun All Packages A B C Width Across Wheels Weight 38 5 in 978 mm 22 5 in 572 mm 21 in 534 mm 20 in 508 mm 145 lb 66 kg...

Page 22: ...parts Pump See applicable pump manual Spray Gun See gun manual 312145 Fluid Filter See filter manual 307273 Fluid Hoses Nylon F These 200V packages are only available in Asia Sound Pressure Levels dBa...

Page 23: ...nsumption KEY Fluid Outlet Pressure Black Curves Air Consumption Gray Curves 0 750 1500 2250 3000 0 0 0 2 0 4 0 6 0 8 1 0 PRESIDENT 30 1 13 26 39 52 63 60 10 20 30 40 scfm m min psi MPa bar cycles per...

Page 24: ...as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other inciden...

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