Graco 2K Ultra-Lite 249591 Instructions-Parts List Manual Download

Page: 1 / 32

Instructions–Parts List

309000M

Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.

See page 2 for Table of Contents.

AIR OPERATED, TWO COMPONENT DISPENSE VALVE

2K Ultra-Lite

For use with disposable mixers to dispense a variety of sealants and adhesives. For
professional use only.

3000 psi (20.7 MPa, 207 bar) Maximum Fluid Working Pressure
120 psi (0.84 MPa, 8.4 bar) Maximum Air Inlet Pressure

Machine Mount Valves

Part No. 570145, Aluminum Wide Ratio
Part No. 570151, For P-Dose 1/2 G mixers

Part No. 965533, Aluminum Wetted
Part No. 965534, Stainless Steel Wetted

Hand Held Valves with Internal Air Trigger

Part No. 570182, Aluminum Wide Ratio

Part No. 965535, Aluminum Wetted
Part No. 249591, Aluminum Wetted,

Bare Valve Without Outlet Manifold

Part No. 965536, Stainless Steel Wetted

Hand Held Valves with Electric Switch
for Remote Operation

Part No. 965537, Aluminum Wetted
Part No. 965538, Stainless Steel Wetted

Hand Held Valve Shown

Summary of Contents for 2K Ultra-Lite 249591

Page 1: ...ssure 120 psi 0 84 MPa 8 4 bar Maximum Air Inlet Pressure Machine Mount Valves Part No 570145 Aluminum Wide Ratio Part No 570151 For P Dose 1 2 G mixers Part No 965533 Aluminum Wetted Part No 965534 S...

Page 2: ...Checking 14 Maintenance 15 Daily Shut down 15 Preventative Maintenance 15 Troubleshooting 16 Service 17 Disassembly 17 Reassembly 18 Parts 22 Model 570145 570151 570182 965533 965535 965537 249591 23...

Page 3: ...rs to ensure that the fluids being used are compatible with aluminum and zinc parts WARNING PLURAL COMPONENT MATERIALS HAZARD Graco Inc does not manufacture or supply any of the reactive chemical comp...

Page 4: ...MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury D This equipment is for professional use only D Read all instruction manuals tags and lab...

Page 5: ...p the dispense area free of debris including solvent rags and gasoline D Extinguish all open flames or pilot lights in the dispense area D Do not smoke in the dispense area D Do not turn on or off any...

Page 6: ...npt f air to open I 1 4 in npt f A fluid inlet 3 places J 1 4 in npt f B fluid inlet 3 places L Zirk grease fitting M Flush grease fitting N 4 way trigger valve or electric switch O Trigger lock P 1...

Page 7: ...A pilot port can be used to control a pump motor Hand held valve with electric switch The switch signals the customer s controller to open and close the ports on the 2K UL valve using a remote 4 way...

Page 8: ...INALS IN CABLE CONNECTOR AS SHOWN NORMALLY OPEN MOMENTARY CONTACT SWITCH DOT INDICATES GROUND CONNECTION NOTE THIS VALVE IS ACTIVATED BY A REMOTE SOLENOID THE TRIGGER ONLY ACTIVATES THE ELECTRICAL SWI...

Page 9: ...CTRIC SWITCH ACCESSORY FLOW CONTROL FITTINGS TO ADJUST OPEN AND CLOSE SPEED SHAFTS ARE FREE TO ALIGN CHOICE OF ALUMINUM OR STAINLESS WETTED HOUSINGS SNUFF BACK INSERTS ARE REMOVABLE FOR LOW FLOW OR WI...

Page 10: ...sistance of your fluid hoses at least once a week If your hose does not have a tag on it which specifies the maximum electrical resistance contact the hose supplier or manufacturer for the maximum ele...

Page 11: ...hat accepts a wide variety of restrictors with filter screens is available See application kits manual 311230 See Accessories page 27 for a list of restrictive catalyst injectors Selecting Hoses Hoses...

Page 12: ...wo rings are trapped between the main valve body and the nose piece When the fluid valve pulls back to close it enters the restrictions stops flow and pulls the fluid back until the needle reaches its...

Page 13: ...pect that the dispense needle or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the hose end coupling and relieve pressure g...

Page 14: ...uids separately out of the nosepiece into tared cups The cups can then be weighed and the weights divided to get the mix ratio by weight A divided outlet accessory Part no 626611 is avail able to make...

Page 15: ...cross over in the nosepiece 3 Partially fill a plastic disposable night cap Part No 551327 with a moisture free oil 217374 pint or grease 106565 14 6 oz cartridge 4 Push the plastic cap over the valve...

Page 16: ...air pressure Air not exhausted from behind air cylin der piston Use four way relieving type air valve operator Blockage between needle and seat Remove and clean needle and seat Bad or missing gasket b...

Page 17: ...cap o ring 9 Remove the internal C clip 12 Push the two shafts 3 to dislodge the piston 10 assembly from the air cylinder 1 10 Remove the adjustment nuts 8 the pin 7 o rings 9 and piston o ring 6 from...

Page 18: ...the side of the bearings line up with the grease ports in the housing 19 3 Holding the bearings 21 in place push the bear ing assembly over the shafts 3 4 Lubricate the main fluid seals 22 and its cav...

Page 19: ...g 60 into the housing Tighten it to 60 70 in lbs 6 8 7 9 NSm 8 Orient the gasket 30 to the holes on the air cylinder 1 Screw the air valve assembly to the cylinder with the screws 60 and lock washers...

Page 20: ...imer N 7649 and Loctite TL242 243 or equiva lent blue Loctite when installing the needle 27 Tighten to 15 20 in lb 1 7 2 2 NSm Use an anti seize lubricant Loctite 56765 when installing the fluid housi...

Page 21: ...1 3 4 2 5 6 Electric Switch Version 965537 or 965538 64 The electric switch and cable assembly are not ser viceable and can only be replaced as an assembly Application Note This valve is activated by...

Page 22: ...unt Valves 5 7 6 19 1 9 24 36 15 18 25 4 12 30 27 3 8 20 21 22 14 13 23n 33 32 35 40 34 Fig 6 Outlet Details 31 31 37 37 39 38 Model 570151 Models 570145 and 570182 9291A 9290A All 965XXX models 41 41...

Page 23: ...only 1 626631 MANIFOLD NOSEPIECE aluminum Used on 570151 only 1 626061 MANIFOLD NOSEPIECE aluminum Used on 965533 965535 and 965537 only 1 Ref No Part No Description Qty 32 L 626058 RESTRICTOR 1 8 ID...

Page 24: ...n 103926 SCREW 1 4 20 x 2 25 2 24 101970 PLUG 1 4 npt sst 4 25 185467 SEAT C2 carbide 2 26 626052 HOUSING fluid stainless steel 1 27 626062 NEEDLE hardened stain less steel 1 28Y 188377 LABEL skin inj...

Page 25: ...965535 965536 or 249591 58 59 57 56 65 66 67 Electric Switch Version 965537 or 965538 64 Note The electric switch housing switch cable and discon nect are sold and serviced as a complete assembly Air...

Page 26: ...NDLE 1 59 626083 TRIGGER 1 60 106551 O RING 0 5 x 0 6 fluoroelastomer 1 61 178654 GUIDE stem 1 62 626053 PIN trigger 1 63 626056 HOUSING air valve 1 65 104468 SCREW 4 40 x 375 Used on 249591 only 4 66...

Page 27: ...jector No Size Code Bore Dia Needle Dia Typical Application Viscosity Typically Used Sealant 948291 125 125 in 086 in 5000 50 000 cps Polysulfide 948258 35 110 in 086 in 1000 10 000 cps Silicone 94793...

Page 28: ...512294 512014 5 8 O D Fits 1 2 O D 512008 512017 Fits 5 8 O D Mixer 512297 512288 512298 512289 Replacement Nose Piece Restrictors for valves with 1 1 nose piece Size Part Number 1 8 I D 3 64 I D 6260...

Page 29: ...isposable mixer 24 in in front of valve See manual 311230 249765 Restrictor Kit for use with Cold Spray Kit 249634 and Joint Fill Kit 249635 See manual 311230 Conversion Kits Part No Description 94963...

Page 30: ...o rings Weight Aluminum Valve 1 43 lb 0 65 kg Stainless Steel Valve 2 07 lb 0 94 kg Handle Kit 0 77 lb 0 35 kg Wetted Parts Aluminum Valve aluminum 303 stainless steel 17 4 PH stainless steel C2 carb...

Page 31: ...31 309000 Dimensions...

Page 32: ...for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the d...

Search results

Summary of Contents for 2K Ultra-Lite 249591

Reviews:

Related manuals for 2K Ultra-Lite 249591

Brands by name

Popular brands

Graco 2K Ultra-Lite 249591, Instructions-Parts List Manual

Search results

Summary of Contents for 2K Ultra-Lite 249591

Reviews:

Related manuals for 2K Ultra-Lite 249591

Brands by name

Popular brands