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Parts

333233D

21

Parts List - Electric Driver (24V016)

Part 14 Table:

Kit 24K341 does not include part 14b. 16K679 must

be ordered separately.

Part Specifications:

Ref.

Part

Description

Qty.

1

CHASSIS

1

2

15H392

ADAPTER, rod Xtreme

1

5†

17B507

COVER, junction box

1

6†

115264

SCREW, cap, socket head

2

7†

104572

WASHER, lock spring

2

8*†

17B509

GASKET, cover, junction box

1

9

15H525

CAP, fill

1

10

TAG, oil

1

11

555448

PLUG, stl, 3/8 pipe hex

1

12

123971

KNOB, disconnect, operator

1

13

121171

GRIP, cord, .35-.63, 3/4

2

14

See Part 14 Table

15

15H432

PLUG, oil drain

1

16

24E315

SIGHT GLASS

17

16W360

LABEL, safety, warning

1

18

15F931

RING, lift, sst

1

19

16T764

LABEL, warning

1

20*‡ 109114

SCREW, cap, sch

31

21*‡ 104572

WASHER, lock, spring

28

22

24V224

COVER, fan, assy
(includes fan, cable and fasteners)

1

23*

16U113

KNOB KIT

1

50*

ELECTRONICS COVER

1

51

262657

SWITCH, power, 40A

1

52

16Y458

GASKET, junction box

1

53*

16Y460

GASKET, side cover

1

55

108788

WASHER, flat

1

56

124165

SCREW, cap, socket head

1

69

LABEL, branding, Xtreme Z45

1

LABEL, branding, Xtreme Z25

1

96

127721

KNOB, impact control, preventer

1

97

127463

SCREW, cap, socket head

1

101‡ 17B505

SLEEVE, junction box

1

102

17B553

ERROR CODE LABEL

1

16Y491

TOKEN CABLE (not shown)

1

104

16W645

GEAR LUBE

0

116682

FUSE (not shown)

1

24W120

SENSOR, stroke position

1

105

195792

LABEL, warning

1

* 24W078 KIT, electronics, cover
(includes 8, (12x) 20, (12x) 21, 23, 50, 53, and ferrules)

† 127854 Junction Box Cover Kit
(includes 5, 8, (2x) 6, (2x) 7)

‡ 127855 Junction Box Sleeve Kit
(includes (4x) 20, (4x) 21, 101)

Replacement Warning labels, signs, tags, and cards

are available at no cost.

The driver gear-box is shipped from the factory

pre-filled with oil. Additional oil must be purchased sepa-
rately.

Ref.

Description

Driver 24V016 Part No.

Series A

Series B &
Current

14

CARTRIDGE, out-
put seal

24K341

25C164

14a

KIT, washer, support

See Notice

25C162

14b

KIT, bumper, lower

16K679

25C163

14c

O-RING

108993

25C165
(pack of two)

NOTICE

Do not use a washer (14a) with Series A drivers.
Use of a washer may cause damage to seal (in car-
tridge 14c).

Ref.

Instruction

Torque to 20 - 27 N•m (15-20 ft-lb)

Torque to 240 -280 N•m (175-200 ft-lb)

Torque to 25-30 N•m (18-23 ft-lb)

Torque to 195-210 N•m (145-155 ft-lb). Apply service-
able medium thread locker.

Ref.

Part

Description

Qty.

1

3

4

5

Summary of Contents for 24V016

Page 1: ...Electric driver for application of protective coatings For professional use only Not approved for use in explosive atmospheres or hazardous locations Model 24V016 Important Safety Instructions Read a...

Page 2: ...leshooting 9 Power Saving Mode 9 Error Codes 9 Repair 12 Replace Shaft Bearing Assembly 12 Replace Fan Fuses 13 Replace Fan Assembly 13 Replace Electronics Cover 15 Repair Token Cable 18 Software Upda...

Page 3: ...ring must be done by a qualified electrician and comply with all local codes and regulations FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explod...

Page 4: ...azards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cab...

Page 5: ...nals See FIG 3 For Series A and B terminals 1L1 and 3L2 For Series C terminals 1L1 and 5L3 NOTE Press gasket against back sealing face of junction box to ease installation of power cord 4 Insert power...

Page 6: ...cord grip to securely hold power cord in junction box S See FIG 5 Grounding Driver The driver is grounded through the power cord NOTICE If wires get pinched when the screws are tightened damage will o...

Page 7: ...stment knob H out and turn counterclockwise until it stops Push the knob in to lock 2 Relieve all fluid pressure as explained in your sepa rate sprayer manual Operation The motor will adjust the speed...

Page 8: ...Fill until the oil level is near the halfway point of the sight glass The oil capacity is approximately 1 0 1 2 quarts 0 9 1 1 liters Do not overfill 4 Reinstall the fill cap Check Oil Level Check th...

Page 9: ...ause and then the sequence repeats NOTE To clear an error code first try turning the pres sure adjustment knob H counterclockwise until it stops If the status indicator L does not stop blinking shortl...

Page 10: ...Calibrate the encoder see page 17 Contact your Graco distributor or Tech Service for more information 8 Alarm Encoder Error Cycle power and check the status indicator to see if the error is still act...

Page 11: ...or Tech Service for more information Driver does not turn over and LED is on Encoder fault Cycle power Contact your Graco distributor or Tech Service for more information Oil is leaking Oil was over...

Page 12: ...om driver See Change the Oil page 8 5 Reinstall oil drain plug Torque to 18 23 ft lb 25 30 N m 6 Unscrew shaft bearing assembly 14 from driver See Parts page 20 7 Install new shaft bearing assembly To...

Page 13: ...ect block J and reinstall junction box with two screws and washers NOTE Make sure no wires get pinched during installation Replace Fan Assembly 1 Perform Pressure Relief Procedure page 7 2 Disconnect...

Page 14: ...junction box S 11 Reattach the ground wire to the grounding screw Tighten ground screw See FIG 11 12 Use a ferrule to connect each fan wire to one of two wires coming out of the motor grommet Then att...

Page 15: ...2 NOTE Power cord cables excluding the ground wire may remain attached 6 Unscrew ground screws from fan and power cord ground wires 7 Use a wire cutter to cut ferrule tips from fan wires and motor pow...

Page 16: ...wire E 16 Discard the used cover gasket 53 and the junction box gasket 52 FIG 20 Electronics Cover Removal FIG 21 Tilt Electronics Cover NOTICE All wires must be disconnected before the cover is comp...

Page 17: ...18 page 15 9 Install gasket 52 junction box sleeve S and tighten four bolts 56 See FIG 19 page 15 10 Install junction box cover G and tighten two screws 6 See FIG 15 page 15 11 Install wires into dis...

Page 18: ...5 6 times 7 Ensure the auto calibration process is complete before continuing Wait for the LED to stop blinking Repair Token Cable 1 Perform Pressure Relief Procedure page 7 2 Disconnect unit from pow...

Page 19: ...re code one time Example 1 02 003 would be one blink a pause two blinks as pause then three blinks Normal opera tion will resume after the software version displays 8 Turn off the unit and disconnect...

Page 20: ...Parts 20 333233D Parts Electric Driver FIG 30 Electric Driver Parts F WL G E D 3...

Page 21: ...Z25 1 96 127721 KNOB impact control preventer 1 97 127463 SCREW cap socket head 1 101 17B505 SLEEVE junction box 1 102 17B553 ERROR CODE LABEL 1 16Y491 TOKEN CABLE not shown 1 104 16W645 GEAR LUBE 0...

Page 22: ...D Mounting Hole Pattern FIG 31 Mounting Hole Pattern WL D A B C D 6 186 in 157 mm 6 186 in 157 mm Four 3 8 16 Mounting Holes Six 5 8 11 Tie Rod Holes 8 in 203 mm x 120 bolt circle OR 5 9 in 150 mm x 1...

Page 23: ...Wiring Diagram 333233D 23 Wiring Diagram FIG 32 Wiring Diagram WL D 5 2 5 7 21 72 72 WL E WL D 1 20 1 1 32 5 21752 2 5 32 5 1 32 5 7 7 7 6HULHV DQG 6HULHV 1 20 1 1 32 5 21752 2 5 32 5 1 32 5 7 7 7...

Page 24: ...Dimensions 24 333233D Dimensions Driver Dimensions A width 15 30 in 0 390 m B depth 18 3 in 0 465 m C mounted height 18 3 in 0 465 m D total height 21 5 in 0 545 m A A B C D WL D...

Page 25: ...ous cycle rate To prevent premature pump wear do NOT exceed maximum recommended speed of fluid pump 33 cycles per minute Weight 115 lb 52 kg Operating temperature range 23 to 120 F 5 to 50 C Input vol...

Page 26: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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