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308647

Graco Standard Warranty 

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use.  With the exception of any special, extended,
or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the
equipment determined by Graco to be defective.  This warranty applies only when the equipment is installed, operated and maintained
in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non-Graco component parts.  Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect.  If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.  The
equipment will be returned to the original purchaser transportation prepaid.  If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. 

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.  The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available.  Any action for breach of warranty must be brought within two (2) years of the
date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A  PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD
BUT NOT MANUFACTURED BY GRACO.
  These items sold, but not manufactured by Graco (such as electric motors, switches,
hose, etc.), are subject to the warranty, if any, of their manufacturer.  Graco will provide purchaser with reasonable assistance in
making any claim for breach of these warranties.  

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English.  Les parties
reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures
judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les  procedures concernées.

Graco Information

TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers

to identify the distributor closest to you:

1–800–328–0211 Toll Free

612–623–6921

612–378–3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 308647

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC.

P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

Copyright 1997, Graco Inc. is registered to ISO 9001

www.graco.com

Revised 04/2009

Summary of Contents for 238889

Page 1: ...ons Parts List 06540A 06288 06290 Model 238890 238892 spring operated Model 238894 air operated Important Safety Instructions Read all warnings and instructions in this manual Save these instructions...

Page 2: ...bar 3000 5000 psi 21 34 MPa 207 345 bar 238892 with fluid pressure gauge High 6000 psi 41 MPa 414 bar 3000 5000 psi 21 34 MPa 207 345 bar Air Operated Models Part No Description Range Maximum Inbound...

Page 3: ...or modify this equipment Use only genuine Graco parts and accessories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not kink or over bend the hose or use the hose t...

Page 4: ...nt D Tighten all fluid connections before operating the equipment D Check the hoses tubes and couplings daily Replace worn or damaged parts immediately Do not repair high pressure couplings you must r...

Page 5: ...5 308647 Notes...

Page 6: ...ance in designing a system to suit your needs NOTE Before you install the regulator thoroughly flush the system to remove metal chips and other contaminants A fluid filter D of 60 mesh or finer should...

Page 7: ...eing sprayed Follow your local code Solvent pails used when flushing Follow your local code Use only metal pails which are conductive placed on a grounded surface Do not place the pail on a nonconduct...

Page 8: ...re For increased sensitivity in pressure set point performance an alternative air regulator such as Part 206197 may be used This alternative air regulator uses a sensitive diaphragm design to maintain...

Page 9: ...ure of the lowest rated system component Remove the gauge if the flushing pressure will exceed the gauge range 4 Open the fluid regulator fully a Spring Operated Regulators Only Open the fluid regulat...

Page 10: ...l Replace the o ring under the seat Damaged or clogged air regulator or line air operated regulator only Clear obstruction in line Service regula tor if necessary Leaking or dirty seat Replace cartrid...

Page 11: ...spring operated model to a high pressure range spring operated model or vice versa order the appropriate spring 11 from the Parts List on page 15 Installing the Air Operated Conversion Kit See Parts D...

Page 12: ...6 Remove the o ring 17 from the groove in the base housing 4 clean and inspect the base housing and replace if necessary 7 Install a new o ring 17 in the groove in the base housing 4 8 Lightly lubrica...

Page 13: ...ssembly out of the base housing 4 NOTE The retaining nut 3 often loosens when removing the cartridge assembly from the base housing Be sure to re torque as described in step 4 3 Inspect and clean the...

Page 14: ...2 3 4 5 Torque to 10 to 20 ft lb 14 to 27 NSm Torque to 30 to 35 ft lb 41 to 48 NSm Torque first to 20 to 25 ft lb 27 to 34 NSm then to 30 to 35 ft lb 41 to 48 NSm in the sequence shown in DETAIL at l...

Page 15: ...4 191914 SEAT valve 1 15 113651 O RING packing PTFE 1 16 112365 BALL 1 17 109213 O RING packing PTFE 025 1 Ref Part No Description Qty 18 107079 O RING packing PTFE 019 1 19 O RING packing PTFE 013 1...

Page 16: ...12 13 19 14 n 15 n 18 n 20 n 17 28 29 31 32 33 35 37 36 1 2 3 4 5 Torque to 140 to 160 in lb 16 to 18 NSm Torque to 15 to 20 ft lb 20 to 27 NSm Torque to 30 to 35 ft lb 41 to 48 NSm Torque first to 2...

Page 17: ...025 1 18 n 107079 O RING packing PTFE 019 1 19 O RING packing PTFE 013 1 20 n 109450 O RING packing PTFE 016 1 Ref No Part No Description Qty 21 n 111858 SPRING compression 1 22 160062 SPRING stabiliz...

Page 18: ...36 1 2 3 4 Torque to 140 to 160 in lb 16 to 18 NSm Torque to 15 to 20 ft lb 20 to 27 NSm Torque to 30 to 35 ft lb 41 to 48 NSm 1 2 3 3 4 5 5 Torque to 170 to 190 in lb 19 to 21 NSm in alternating patt...

Page 19: ...6 15D092 BALL 1 17 109213 O RING packing PTFE 025 1 Ref No Part No Description Qty 18 107079 O RING packing PTFE 019 1 19 O RING packing PTFE 013 1 20 109450 O RING packing PTFE 016 1 21 111858 SPRING...

Page 20: ...ar 0 5000 psi 0 34 MPa 0 345 bar 0 5000 psi 0 34 MPa 0 345 bar Maximum flow in 65 cp material 2 gpm 7 6 lpm 2 gpm 7 6 lpm 2 gpm 7 6 lpm 2 gpm 7 6 lpm Maximum fluid viscosity up to 15 000 cp up to 15 0...

Page 21: ...W psi MPa bar Test Conditions Regulators tested in oil at 70_ F 21_ C and at 6000 psi 41 MPa 414 bar inbound fluid pressure Key 65 cp oil 3000 cp oil REGULATED outbound FLUID PRESSURE gpm lpm 1 9 Flui...

Page 22: ...22 308647 Notes...

Page 23: ...B A A Height 10 0 in 254 mm B Diameter of diaphragm cover 7 0 in 179 mm B 3 8 npt outlet port 3 8 npt inlet port 1 4 npt gauge port 3 8 npt 1 2 npt for 248090 inlet port 3 8 npt 1 2 npt for 248090 ou...

Page 24: ...r agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss sh...

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