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8

308198

Setup

Components and Accessories (continued)

Refer to Fig. 2.

WARNING

A red-handled main air bleed valve (V), pump air
bleed valve (G), and fluid drain valve (L) are re-
quired. These accessories help reduce the risk of
serious injury, including fluid injection and splashing
of fluid in the eyes or on the skin, and injury from
moving parts if you are adjusting or repairing the
pump.

The ram will hold pressure if the ram director valve
(U) is in the horizontal (neutral) position. To relieve
air pressure in the ram, close the red-handled
bleed valve (V) and move the director valve (U) to
DOWN. The ram will slowly drop.

The pump air bleed valve (G, supplied) relieves air
trapped between it and the pump after the air is
shut off. Trapped air can cause the pump to cycle
unexpectedly. Locate the valve close to the pump.

The fluid drain valve (L) assists in relieving fluid
pressure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient. Order Part No. 210658 (3/8 npt).

Air Line

D

The red-handled main air bleed valve (V) is
required in your system to shut off the air supply to
the pump and ram (see the WARNING above).
When closed, the valve will bleed off all air in the
ram and pump, and the ram will slowly drop. Be
sure the valve is easily accessible from the pump,
and is located upstream from the air manifold (D).

D

The pump air bleed valve (G) is required in your
system to relieve air trapped between it and the air
motor when the valve is closed (see the WARNING
above). Be sure the valve is easily accessible from
the pump, and is located downstream from the
pump air regulator (H).

D

The pump air regulator (H) controls pump speed
and outlet pressure by adjusting the air pressure to
the pump.  Locate the regulator close to the pump,
but upstream from the pump air bleed valve (G).

D

The air manifold (D) has a swivel air inlet. It
mounts to the ram, and provides ports for connect-
ing lines to air-powered accessories.

D

An air line filter (J) removes harmful dirt and
moisture from the compressed air supply.

D

A second air bleed valve (K) isolates the air line
accessories for servicing. Locate upstream from all
other air line accessories.

D

The ram air regulator (T) controls the air pressure
to the ram.

D

The ram director valve (U) controls the raising
and lowering of the ram.

D

The air release valve (X) opens and closes the
flow of air to assist raising the wiper plate (C) out of
an empty pail.

Fluid Line

Install the following accessories in the locations shown
in Fig. 2, using adapters as necessary:

D

A fluid drain valve (L) is required in your system
to relieve fluid pressure in the hose and gun/valve
(see the WARNING at left). Screw the drain valve
into the open branch of a tee mounted in the fluid
line. Install the drain valve pointing down, but so the
handle will point up when opened.

D

A fluid regulator (M) controls fluid pressure to the
gun/valve, and dampens pressure surges.

D

A gun or valve (N) dispenses the fluid. The gun
shown in Fig. 2 is a dispensing gun for highly
viscous fluids.

D

A gun swivel (P) allows freer gun/valve move-
ment.

Air and Fluid Hoses

Be sure all air hoses (S) and fluid hoses (R) are prop-
erly sized and pressure-rated for your system. Use
only electrically conductive hoses. Fluid hoses must
have spring guards on both ends. Use of a short whip
hose and a swivel (P) between the main fluid hose and
the gun/valve (N) allows freer gun/valve movement.

Summary of Contents for 231169

Page 1: ...rtant warnings and information READ AND KEEP IT FOR REFERENCE 19 LITER 5 GALLON SIZE Ram Mounted Pumps CHECK MATET 200 STAINLESS STEEL DISPLACEMENT PUMPS For Pump Model Nos Ratios and Working Pressure...

Page 2: ...ber 20 List of Models Part No Series Pump Model Displacement Pump Model Ratio Maximum Fluid Working Pressure Maximum Pump Air Input Pressure Maximum Air Inlet Pressure 231168 B Monarkr 222839 23 1 285...

Page 3: ...utor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately Use only genuine Graco parts D Do not exceed the maximum working pressure state...

Page 4: ...gun valve trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 11 if the spray tip nozzle clogs and before clean ing checking or servicing the equipment D Tighten all...

Page 5: ...including solvent rags and gasoline D Electrically disconnect all equipment in the spray dispense area D Extinguish all open flames or pilot lights in the spray dispense area D Do not smoke in the sp...

Page 6: ...6 308198 Notes...

Page 7: ...surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts the grounding continu ity 8 To maintain grounding continuity when flushing or relieving pressure h...

Page 8: ...air regulator H D The pump air regulator H controls pump speed and outlet pressure by adjusting the air pressure to the pump Locate the regulator close to the pump but upstream from the pump air blee...

Page 9: ...Type Master Air Valve for accessories L Fluid Drain Valve required M Fluid Pressure Regulator N Airless Spray Gun or Dispensing Valve P Gun Valve Swivel R Electrically Conductive Fluid Supply Hose S E...

Page 10: ...eep it clean The kit includes ten disposable polyethylene shields The shields may be reused if desired by removing excess material with a squeegee To use place one shield on the surface of the fluid b...

Page 11: ...he tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip nozzle or hose Starting and Adjusting the Ram 1 Refer to Fig 3 Close all air reg...

Page 12: ...entire pail from the ground When the pail is empty follow this procedure to load a new pail of material 1 Stop the pump A by closing the pump air bleed valve G 2 Before raising the wiper plate locate...

Page 13: ...mp Air Bleed Valve required for pump H Pump Air Regulator T Ram Air Regulator U Ram Director Valve V Red Handled Main Air Bleed Valve X Air Release Valve JJ Pump Bleeder Valve KK Wiper Plate Vent Hand...

Page 14: ...Part No 231168 Series B 23 1 Ratio Monark Pump with Check Mate 200 Stainless Steel Displacement Pump 06758D 1 3 4 5 6 Ref 11 11 Ref 13 21 22 23 24 26 27 19 29 28 32 33 34 36 37 39 38 30 6b 42 41 40 4...

Page 15: ...er 8 oz not shown 1 19 159239 NIPPLE pipe 3 8 npt m x 1 2 npt m 1 21 162376 MANIFOLD air swivel 1 2 npt m x 1 2 npt f swivel three 1 8 npt f ports 1 22 100960 GAUGE air pressure 0 14 bar 0 1 4 MPa 0 2...

Page 16: ...rt No 231169 Series B 46 1 Ratio President Pump with Check Mate 200 Stainless Steel Displacement Pump 06755D 1 3 4 5 6a Ref 11 11 Ref 19 21 22 23 42 26 27 28 29 30 32 33 34 36 37 38 39 43 53 6a 2 6b 2...

Page 17: ...0 5 liter 8 oz not shown 1 19 158491 NIPPLE pipe 1 2 npt 2 21 162376 MANIFOLD air swivel 1 2 npt m x 1 2 npt f swivel three 1 8 npt f ports 1 22 100960 GAUGE air pressure 0 14 bar 0 1 4 MPa 0 200 psi...

Page 18: ...e Levels dBa measured at 1 meter from unit Input Air Pressures at 15 cycles per minute Air Motor 40 psi 0 28 MPa 2 8 bar 70 psi 0 48 MPa 4 8 bar 100 psi 0 7 MPa 7 bar President 73 6 dB A 78 3 dB A 80...

Page 19: ...el A Raised B Lowered C D E F G Weight 231168 1606 mm 63 23 in 1210 mm 47 64 in 279 mm 11 in 356 mm 14 in 356 mm 14 in 432 mm 17 in 546 mm 21 5 in 79 kg 174 lb 231169 1683 mm 66 26 in 1287 mm 50 67 in...

Page 20: ...warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or...

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