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308198

11

Operation

Pressure Relief Procedure

WARNING

INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid

under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:

D

are instructed to relieve the pressure,

D

stop spraying/dispensing,

D

check or service any of the system equipment,

D

or install or clean the spray tip/nozzle.

1.

Lock the gun/valve trigger safety.

2.

Close the pump air bleed valve (G, required in
your system).

3.

Shut off the red-handled main air bleed valve (V,
required in your system). Set the ram director
valve (U) to DOWN. The ram will slowly drop.

4.

Unlock the gun/valve trigger safety.

5.

Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.

6.

Lock the gun/valve trigger safety.

7.

Open the drain valve (required in your system)
and/or the pump bleeder valve (JJ), having a
container ready to catch the drainage. See Fig. 3.

8.

Leave the drain valve open until you are ready to
spray again.

If you suspect that the spray tip/nozzle or hose is
completely clogged, or that pressure has not been fully
relieved after following the steps above,
 very slowly
loosen the tip guard retaining nut or hose end coupling
and relieve pressure gradually, then loosen completely.
Now clear the tip/nozzle or hose.

Starting and Adjusting the Ram

1.

Refer to Fig. 3. Close all air regulators and air
valves.

2.

Open the red-handled main air bleed valve (V) and
set the ram air regulator (T) to  2.8 bar (40 psi).
Pull up on the director valve (U) handle so the
arrow points to UP, and let the ram rise to its full
height.

3.

Set a full 19 liter (5 gal.) pail of fluid on the ram
base, slide it back against the ram tube and sup-
ports, and center it under the wiper plate (C). To
prevent air from being trapped under the wiper
plate, scoop fluid from the center of the pail to the
sides, to make the surface concave.

WARNING

MOVING PARTS HAZARD
Moving parts can pinch or amputate your
fingers. When the pump is operating and
when raising or lowering the ram, keep

your fingers and hands away from the pump intake,
wiper plate, and lip of the fluid container.

4.

With your hands away from the pail and the wiper
plate, push down on the director valve handle so
the arrow points to DOWN, and lower the ram until
the wiper plate rests on the lip of the pail. Move
the director valve handle to the horizontal position
(neutral).

5.

Adjust the pail to be sure it is aligned with the
wiper plate, and remove the vent handle (KK) from
the wiper plate (C) to open the vent hole (LL).

6.

Set the director valve to DOWN and continue to
lower the ram until fluid appears at the wiper plate
vent hole (LL). Set the director valve to neutral,
reinstall the vent handle and tighten securely. See
Fig. 3.

Summary of Contents for 231169

Page 1: ...rtant warnings and information READ AND KEEP IT FOR REFERENCE 19 LITER 5 GALLON SIZE Ram Mounted Pumps CHECK MATET 200 STAINLESS STEEL DISPLACEMENT PUMPS For Pump Model Nos Ratios and Working Pressure...

Page 2: ...ber 20 List of Models Part No Series Pump Model Displacement Pump Model Ratio Maximum Fluid Working Pressure Maximum Pump Air Input Pressure Maximum Air Inlet Pressure 231168 B Monarkr 222839 23 1 285...

Page 3: ...utor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately Use only genuine Graco parts D Do not exceed the maximum working pressure state...

Page 4: ...gun valve trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 11 if the spray tip nozzle clogs and before clean ing checking or servicing the equipment D Tighten all...

Page 5: ...including solvent rags and gasoline D Electrically disconnect all equipment in the spray dispense area D Extinguish all open flames or pilot lights in the spray dispense area D Do not smoke in the sp...

Page 6: ...6 308198 Notes...

Page 7: ...surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts the grounding continu ity 8 To maintain grounding continuity when flushing or relieving pressure h...

Page 8: ...air regulator H D The pump air regulator H controls pump speed and outlet pressure by adjusting the air pressure to the pump Locate the regulator close to the pump but upstream from the pump air blee...

Page 9: ...Type Master Air Valve for accessories L Fluid Drain Valve required M Fluid Pressure Regulator N Airless Spray Gun or Dispensing Valve P Gun Valve Swivel R Electrically Conductive Fluid Supply Hose S E...

Page 10: ...eep it clean The kit includes ten disposable polyethylene shields The shields may be reused if desired by removing excess material with a squeegee To use place one shield on the surface of the fluid b...

Page 11: ...he tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip nozzle or hose Starting and Adjusting the Ram 1 Refer to Fig 3 Close all air reg...

Page 12: ...entire pail from the ground When the pail is empty follow this procedure to load a new pail of material 1 Stop the pump A by closing the pump air bleed valve G 2 Before raising the wiper plate locate...

Page 13: ...mp Air Bleed Valve required for pump H Pump Air Regulator T Ram Air Regulator U Ram Director Valve V Red Handled Main Air Bleed Valve X Air Release Valve JJ Pump Bleeder Valve KK Wiper Plate Vent Hand...

Page 14: ...Part No 231168 Series B 23 1 Ratio Monark Pump with Check Mate 200 Stainless Steel Displacement Pump 06758D 1 3 4 5 6 Ref 11 11 Ref 13 21 22 23 24 26 27 19 29 28 32 33 34 36 37 39 38 30 6b 42 41 40 4...

Page 15: ...er 8 oz not shown 1 19 159239 NIPPLE pipe 3 8 npt m x 1 2 npt m 1 21 162376 MANIFOLD air swivel 1 2 npt m x 1 2 npt f swivel three 1 8 npt f ports 1 22 100960 GAUGE air pressure 0 14 bar 0 1 4 MPa 0 2...

Page 16: ...rt No 231169 Series B 46 1 Ratio President Pump with Check Mate 200 Stainless Steel Displacement Pump 06755D 1 3 4 5 6a Ref 11 11 Ref 19 21 22 23 42 26 27 28 29 30 32 33 34 36 37 38 39 43 53 6a 2 6b 2...

Page 17: ...0 5 liter 8 oz not shown 1 19 158491 NIPPLE pipe 1 2 npt 2 21 162376 MANIFOLD air swivel 1 2 npt m x 1 2 npt f swivel three 1 8 npt f ports 1 22 100960 GAUGE air pressure 0 14 bar 0 1 4 MPa 0 200 psi...

Page 18: ...e Levels dBa measured at 1 meter from unit Input Air Pressures at 15 cycles per minute Air Motor 40 psi 0 28 MPa 2 8 bar 70 psi 0 48 MPa 4 8 bar 100 psi 0 7 MPa 7 bar President 73 6 dB A 78 3 dB A 80...

Page 19: ...el A Raised B Lowered C D E F G Weight 231168 1606 mm 63 23 in 1210 mm 47 64 in 279 mm 11 in 356 mm 14 in 356 mm 14 in 432 mm 17 in 546 mm 21 5 in 79 kg 174 lb 231169 1683 mm 66 26 in 1287 mm 50 67 in...

Page 20: ...warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or...

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