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12

308198

Operation

Starting and Adjusting the Pump

1.

Be sure the pump air regulator (H) is closed. Then
set the ram air regulator (T) to about 2.1 bar (30
psi). Set the director valve (U) to DOWN. See Fig.
3.

2.

Start the pump as explained in the separate pump
instruction manual.

3.

Keep the director valve (U) set to DOWN while the
pump is operating.

NOTE: Adjust the air pressure to the ram as needed,
but do not increase it to a level where fluid is forced
past the wiper plate (C).

Changing Fluid Pails

WARNING

MOVING PARTS HAZARD
Moving parts can pinch or amputate your
fingers. When the pump is operating and
when raising or lowering the ram, keep

your fingers and hands away from the pump intake,
wiper plate, and lip of the fluid container.

To reduce risk of injury or damage to equipment,
take care when adjusting air release valve pres-
sure.  Too much pressure can cause the wiper
plate to rise very quickly or burst the pail.  Too little
pressure can cause the ram to lift the entire pail
from the ground.

When the pail is empty, follow this procedure to load a
new pail of material.

1.

Stop the pump (A) by closing the pump air bleed
valve (G).

2.

Before raising the wiper plate, locate the pushbut-
ton on the air release valve (X).

3.

Raise the wiper plate out of the pail.

a.

Set the ram air regulator (T) to 0.07 to 0.10
MPa (0.7–1.0 bar) (10–15 psi).

b.

Set the director valve (U) to UP to raise the
wiper plate. At the same time, carefully equal-
ize pressure in the pail by operating the air
release valve (X) open and closed.

4.

Raise the wiper plate until it is completely out of
the pail.

5.

Remove the empty pail.

6.

Inspect the wiper plate and, if necessary, remove
any remaining material or material build-up.

7.

Place the full pail on the ram base.

8.

Lower the ram and adjust the position of the pail
relative to the wiper plate (C), as explained under
“Starting and Adjusting the Ram” on page 11.

Shutdown and Care of the Pump

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 11.

1.

Relieve the pressure.

2.

Follow the pump shutdown instructions in your
separate pump manual.

Summary of Contents for 231169

Page 1: ...rtant warnings and information READ AND KEEP IT FOR REFERENCE 19 LITER 5 GALLON SIZE Ram Mounted Pumps CHECK MATET 200 STAINLESS STEEL DISPLACEMENT PUMPS For Pump Model Nos Ratios and Working Pressure...

Page 2: ...ber 20 List of Models Part No Series Pump Model Displacement Pump Model Ratio Maximum Fluid Working Pressure Maximum Pump Air Input Pressure Maximum Air Inlet Pressure 231168 B Monarkr 222839 23 1 285...

Page 3: ...utor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately Use only genuine Graco parts D Do not exceed the maximum working pressure state...

Page 4: ...gun valve trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 11 if the spray tip nozzle clogs and before clean ing checking or servicing the equipment D Tighten all...

Page 5: ...including solvent rags and gasoline D Electrically disconnect all equipment in the spray dispense area D Extinguish all open flames or pilot lights in the spray dispense area D Do not smoke in the sp...

Page 6: ...6 308198 Notes...

Page 7: ...surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts the grounding continu ity 8 To maintain grounding continuity when flushing or relieving pressure h...

Page 8: ...air regulator H D The pump air regulator H controls pump speed and outlet pressure by adjusting the air pressure to the pump Locate the regulator close to the pump but upstream from the pump air blee...

Page 9: ...Type Master Air Valve for accessories L Fluid Drain Valve required M Fluid Pressure Regulator N Airless Spray Gun or Dispensing Valve P Gun Valve Swivel R Electrically Conductive Fluid Supply Hose S E...

Page 10: ...eep it clean The kit includes ten disposable polyethylene shields The shields may be reused if desired by removing excess material with a squeegee To use place one shield on the surface of the fluid b...

Page 11: ...he tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip nozzle or hose Starting and Adjusting the Ram 1 Refer to Fig 3 Close all air reg...

Page 12: ...entire pail from the ground When the pail is empty follow this procedure to load a new pail of material 1 Stop the pump A by closing the pump air bleed valve G 2 Before raising the wiper plate locate...

Page 13: ...mp Air Bleed Valve required for pump H Pump Air Regulator T Ram Air Regulator U Ram Director Valve V Red Handled Main Air Bleed Valve X Air Release Valve JJ Pump Bleeder Valve KK Wiper Plate Vent Hand...

Page 14: ...Part No 231168 Series B 23 1 Ratio Monark Pump with Check Mate 200 Stainless Steel Displacement Pump 06758D 1 3 4 5 6 Ref 11 11 Ref 13 21 22 23 24 26 27 19 29 28 32 33 34 36 37 39 38 30 6b 42 41 40 4...

Page 15: ...er 8 oz not shown 1 19 159239 NIPPLE pipe 3 8 npt m x 1 2 npt m 1 21 162376 MANIFOLD air swivel 1 2 npt m x 1 2 npt f swivel three 1 8 npt f ports 1 22 100960 GAUGE air pressure 0 14 bar 0 1 4 MPa 0 2...

Page 16: ...rt No 231169 Series B 46 1 Ratio President Pump with Check Mate 200 Stainless Steel Displacement Pump 06755D 1 3 4 5 6a Ref 11 11 Ref 19 21 22 23 42 26 27 28 29 30 32 33 34 36 37 38 39 43 53 6a 2 6b 2...

Page 17: ...0 5 liter 8 oz not shown 1 19 158491 NIPPLE pipe 1 2 npt 2 21 162376 MANIFOLD air swivel 1 2 npt m x 1 2 npt f swivel three 1 8 npt f ports 1 22 100960 GAUGE air pressure 0 14 bar 0 1 4 MPa 0 200 psi...

Page 18: ...e Levels dBa measured at 1 meter from unit Input Air Pressures at 15 cycles per minute Air Motor 40 psi 0 28 MPa 2 8 bar 70 psi 0 48 MPa 4 8 bar 100 psi 0 7 MPa 7 bar President 73 6 dB A 78 3 dB A 80...

Page 19: ...el A Raised B Lowered C D E F G Weight 231168 1606 mm 63 23 in 1210 mm 47 64 in 279 mm 11 in 356 mm 14 in 356 mm 14 in 432 mm 17 in 546 mm 21 5 in 79 kg 174 lb 231169 1683 mm 66 26 in 1287 mm 50 67 in...

Page 20: ...warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or...

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