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GORMAN-RUPP PUMPS Super T6A60S-ZPP857-ESP, Installation, Operation, And Maintenance Manual With Parts List

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GORMAN-RUPP PUMPS Super T6A60S-ZPP857-ESP Installation, Operation, And Maintenance Manual With Parts List Download Page 35

SUPER T SERIES

OM-07174

MAINTENANCE & REPAIR

PAGE E - 9

PARTS LIST

Repair Rotating Assembly

ITEM 
NO.

PART NAME

PART 
NUMBER

QTY

1

IMPELLER SHAFT

38514-823 1706H

1

2

BALL BEARING

S1030 

1

3

BALL BEARING

S616 

1

4

OIL SEAL

S1917 

3

5

SNAP RING

24124-425 

1

6

BEARING HOUSING

38251-517 10000

1

7

BEARING CAP GASKET

38683-478 18000

1

8

SIGHT GAUGE

S1471 

2

9

PIPE PLUG

P12 15079

1

10

VENTED PIPE PLUG

4823A 15079

1

11

AIR VENT

S1530 

1

12

REDUCER PIPE BUSHING

AP0802 15079

1

13

PIPE PLUG

P04 15079

2

14

DRIVE FLANGE

38545-023 10000

1

15

LOCK WASHER

J06 15991

8

16

GRADE 8 CAPSCREW 3/8 X 2

21632-938 

8

17

SHAFT KEY

N0607 15990

1

18

GASKET

10959G 20000

1

19

SHAFT SLEEVE O‐RING

25154-026 

REF

20

SEAL PLATE

38272-254 10010

1

21

LOCK WASHER

J08 15991

4

22

HEX HEAD CAP SCREW

B0805-1/2 15991

4

23

1 7/8 CTG SEAL ASSY

46513-154 

1

24

IMPELLER

38615-087 11010

1

25

ADJ SHIM SET

5091 17090

2

26

INTERMEDIATE GUARD

42381-509 24152

2

27

PIPE PLUG

PC20 10009

1

28

ROTATING ASSY ADJ SHIM

13131-3 17040

8

29

O‐RING

S1676 1

30

SHIPPING PLUG

11495B 15079

2

NOT SHOWN:

ASSEMBLY PLATE

2613GG 13990

1

DRIVE SCREW

BM#04-03 17000

2

ROTATION DECAL

2613M 

1

INSTRUCTION DECAL

6588U 

1

WARNING DECAL

38817-102 

1

INDICATES PARTS RECOMMENDED FOR STOCK

Summary of Contents for Super T6A60S-ZPP857-ESP

Page 1: ...ne 15 2018 GORMAN RUPP PUMPS www grpumps com e2018 Gorman Rupp Pumps Printed in U S A INSTALLATION OPERATION AND MAINTENANCE MANUAL WITH PARTS LIST SUPER T SERIESr ENVIRONMENTAL SILENT PUMP MODEL T6A6...

Page 2: ...rial number and e mail address required RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below Your Gorman Rupp distributor needs this in...

Page 3: ...T PAGE B 5 CHANGING FUEL TYPE PAGE B 5 SUCTION AND DISCHARGE PIPING PAGE B 5 Materials PAGE B 5 Line Configuration PAGE B 5 Connections to Pump PAGE B 5 Gauges PAGE B 5 SUCTION LINES PAGE B 6 Fittings...

Page 4: ...RD PERFORMANCE CURVE PAGE E 1 PARTS LISTS Pump Model PAGE E 3 Pump Model Cont d PAGE E 5 Pump End Assembly PAGE E 7 Repair Rotating Assembly PAGE E 9 Coupling Kit PAGE E 10 PUMP AND SEAL DISASSEMBLY A...

Page 5: ...TABLE OF CONTENTS continued iii LUBRICATION PAGE E 22 Seal Assembly PAGE E 22 Bearings PAGE E 22 Engine PAGE E 22...

Page 6: ...y P O Box 1217 Mansfield Ohio 44901 1217 Phone 419 755 1011 or Gorman Rupp of Canada Limited 70 Burwell Road St Thomas Ontario N5P 3R7 Phone 519 631 2870 For information or technical assistance on the...

Page 7: ...starting system and is subject to au tomatic restart Keep hands and cloth ing away from the unit to prevent injury during automatic operation Disconnect the positive battery cable before per forming...

Page 8: ...is color less tasteless and odorless Natural gas presents an extreme explo sion and fire hazard Follow all safety precautions outlined by the National Fire Protection Association when de signing and...

Page 9: ...rther assistance contact your Gorman Rupp distributor or the Gorman Rupp Company Pump Dimensions See Figure 1 for the approximate physical dimen sions of this pump OUTLINE DRAWING 4 00 101 6 X 10 00 2...

Page 10: ...all Dims Inches 950 175 13L Cold Amps Approx Amp Hr Rating 95 7W 9 5H x x Voltage 12 Volts Before installing the battery clean the positive and negative cable connectors and the battery termi nals Sec...

Page 11: ...up to 30_ off hori zontal for intermittent operation only however the engine manufacturer should be consulted for continuous operation at angles greater than 15_ Clearance When positioning the pump a...

Page 12: ...s freezing may occur in the tank This problem can usually be anticipated by the LPG supplier and may require selection of a larger tank REGULATORS NATURAL GAS The engine is equipped with a natural gas...

Page 13: ...e engine control module the fuel has been changed so the engine can compensate for the change in fuel supply After these changes are complete check the fuel pressure as described in CONNECTING FUEL SU...

Page 14: ...ons in the suction line should be sealed with pipe dope to ensure an air tight seal Follow the sealant manufacturer s rec ommendations when selecting and applying the pipe dope The pipe dope should be...

Page 15: ...off the bottom b Be sure to provide sufficient room in the wet well or sump so that the transducer does not get drawn into the suction line To prevent this a flexible suction hose may be extended to...

Page 16: ...therwise a si phoning action causing damage to the pump could result Valves If a throttling valve is desired in the discharge line use a valve as large as the largest pipe to minimize friction losses...

Page 17: ...vel Lower the jack stands and chock the wheels if so equipped Make sure the pump is level Lower jack stands and chock the wheels if so equipped Use caution when positioning the skid mounted unit to pr...

Page 18: ...ressure transducer 3 Low Temp Thermostat S LCD screen with backlight for function moni toring S Bright LEDs to indicate output status and dis play modes S Three switches on front panel for all adjust...

Page 19: ...ely 1 second When the pressure decreases to a level equal to or less than the B of setpoint B output contacts will open in approximately one sec ond When the pressure decreases to a level equal to or...

Page 20: ...he unit to a known wa ter pressure depth To set Submerge the transducer to an exact known depth At Calibrate Span the span setting in the unit s memory will display Press to increase or to decrease th...

Page 21: ...lled adjust the throttling valve to the required flow rate OPERATION IN EXTREME HEAT The safety shutdown system will automatically stop the unit if engine operating temperature ex ceeds design limits...

Page 22: ...alve before stopping the pump Automatic Stopping In the automatic mode the pump will stop when the liquid in the wet well or sump lowers and acti vates the Off liquid level device s The pump will rest...

Page 23: ...panying the engine and change the fuel filter periodically as indicated If operated under extremely dusty and or humid conditions change the filter more frequently Irreg ular performance and loss of p...

Page 24: ...do so may result in serious personal injury TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP FAILS TO PRIME Not enough liquid in casing Suction check valve contaminated or damaged Air leak in suction line...

Page 25: ...scharge valve Dilute if possible Disassemble pump and check bearing s PUMP CLOGS FREQUENTLY Discharge flow too slow Suction check valve or foot valve clogged or binding Liquid solution too thick Open...

Page 26: ...tely the same duty cycle the part can be checked and replaced before failure occurs reducing unscheduled down time For new applications a first inspection of wearing parts at 250 hours will give insig...

Page 27: ...a level with minimum suction lift Since pump installations are seldom identical your performance may be differ ent due to such factors as viscosity specific gravity elevation temperature and impeller...

Page 28: ...7 8 6 9 10 34 37 38 36 7 8 35 31 32 28 29 30 5 4 27 26 25 4 23 22 24 33 33 A 53 63 64 70 71 56 59 54 56 55 57 7 8 60 55 30 29 62 58 56 59 55 61 66 65 67 68 69 18 12 15 19 12 20 19 21 18 15 11 12 12 1...

Page 29: ...21281 446 6 48 MUFFLER 3 29334 105 1 49 WEATHER CAP S2021 1 50 10 DIA MOUNTING BRKT 29334 288 2 51 HEX HEAD CAP SCREW B0505 15991 4 52 LOCK WASHER J05 15991 4 53 HOIST BAIL ASSY 44713 067 24150 1 54...

Page 30: ...PAGE E 4 ILLUSTRATION 1 72 74 29 30 76 77 78 79 80 85 84 83 80 80 79 77 89 90 94 90 95 90 80 81 88 73 75 94 92 92 93 96 66 65 91 82 86 87 79 44 39 41 40 39 43 42 39 FUEL LINE CONNECTION 46 47 46 47 Fi...

Page 31: ...T 29334 288 2 51 HEX HEAD CAP SCREW B0505 15991 4 52 LOCK WASHER J05 15991 4 53 HOIST BAIL ASSY 44713 067 24150 1 54 HEAT SHIELD ASSY 42381 145 1 55 HEX HEAD CAP SCREW B0605 15991 20 56 LOCK WASHER J0...

Page 32: ...SUPER T SERIES OM 07174 MAINTENANCE REPAIR PAGE E 6 ILLUSTRATION Figure 3 Pump End Assembly...

Page 33: ...1 070 1500G 4 20 STUD C1213 15991 4 21 BACK COVER NUT 31871 073 15000 4 22 SUCT FLANGE GASKET 11402G 19370 1 23 SUCTION FLANGE 11402 10010 1 24 CHECK VALVE PIN 11645 17010 1 25 LOCK WASHER J12 15991 8...

Page 34: ...SUPER T SERIES OM 07174 MAINTENANCE REPAIR PAGE E 8 ILLUSTRATION 19 23 10 25 18 3 8 11 6 20 24 4 4 12 13 13 9 22 21 28 29 30 30 27 14 26 26 2 1 7 5 17 4 16 15 Figure 4 Repair Rotating Assembly...

Page 35: ...45 023 10000 1 15 LOCK WASHER J06 15991 8 16 GRADE 8 CAPSCREW 3 8 X 2 21632 938 8 17 SHAFT KEY N0607 15990 1 18 GASKET 10959G 20000 1 19 SHAFT SLEEVE O RING 25154 026 REF 20 SEAL PLATE 38272 254 10010...

Page 36: ...IMENSIONED Figure 5 Coupling Kit PARTS LIST ITEM NO PART NAME PART NUMBER QTY 1 BUSHING 24131 345 1 2 COUPLING ASSEMBLY 44165 011 1 3 LOCKWASHER J06 15991 8 4 SOCKET HD CAPSCREW BD0606 1 2 15991 8 3 L...

Page 37: ...ired Before attempting to service the pump disconnect or lock out the power source and take precautions to ensure that it will remain inoperative Close all valves in the suction and discharge lines No...

Page 38: ...e O rings 10 and 13 and replace them if damaged or worn Suction Check Valve Removal Figure 3 If the check valve assembly 32 is to be serviced remove the check valve pin 24 reach through the back cover...

Page 39: ...l the drain plug With the pump end separated from the engine and the back cover 5 Figure 3 removed wedge a block of wood between the vanes of the impeller and the pump casing to prevent rotation If re...

Page 40: ...tegral shaft sleeve and rotating portion of the seal off the shaft as a unit Use a pair of stiff wires with hooked ends to remove the stationary element and seat An alternate method of removing the st...

Page 41: ...t and a snug slip fit into the bearing housing Replace the bearings shaft or bearing housing if the proper bearing fit is not achieved If bearing replacement is required remove the out board bearing s...

Page 42: ...as the shaft and bearings are installed in the bearing housing The O D of the sleeve should be just smaller than the bearing housing bore while the I D of the sleeve should be just larger than the O D...

Page 43: ...emoved install the seal plate gasket 18 position the seal plate over the shaft and secure it to the bearing housing with the hardware 21 and 22 Install the bearing housing O ring 29 and lubricate it w...

Page 44: ...d seal is removed from the pump Wear patterns on the finished faces cannot be realigned during reassembly Reusing an old seal could result in prema ture failure Handle the seal parts with extreme care...

Page 45: ...assembly has been installed in the pump casing this clearance may be measured by reaching through the priming port with a feeler gauge Rotating Assembly Installation Figure 3 NOTE If the pump has been...

Page 46: ...ss the back cover into the pump casing until the wear plate just touches the impeller when the shaft is turned by hand Tighten the back cover nuts evenly to avoid binding With the wear plate just touc...

Page 47: ...5 ft lbs 540 in lbs or 6 2 m kg Using a suitable lifting device position the pump end so the flexible portion of the coupling seats in side the outer ring attached to the engine flywheel NOTE To ease...

Page 48: ...ore starting the pump remove the vented plug 10 and fill the seal cavity with approximately 64 ounces 1 9 liter of SAE No 30 non detergent oil to the middle of the sight gauge 8 and maintain it at the...

Page 49: ...For Warranty Information Please Visit www grpumps com warranty or call U S 419 755 1280 Canada 519 631 2870 International 1 419 755 1352 GORMAN RUPP PUMPS...

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