Gorilla Playsets Wilderness Gym II 1500JWF Manual Download Page 102

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ATTACH NAME PLATE

HERE WITH 1" WOOD SCREWS.

SAFETY WARNING PLATE

GOES HERE.

SANDBOX SEAT

5/4 X 6 X 22"

SANDBOX SEAT

#8 X 2"

WOOD SCREW

STEP 44: SANDBOX SEATS AND PLATES

1: PLACE THE 5/4 X 6 X 22" SANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS

SHOWN BELOW.
2: ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH #8 X 2" WOOD SCREWS.
3: LOCATE THE NAME PLATE FOR YOUR PLAY SET. ATTACH THE NAME PLATE TO THE FRONT

OF THE SWING BEAM WITH #8 X 1" WOOD SCREWS.
4: PLACE THE WARNING PLATE ON THE FRONT OF THE SET AND FASTEN WITH THE SCREWS

PROVIDED WITH IT.

Summary of Contents for Wilderness Gym II 1500JWF

Page 1: ...l Court Canton GA 30114 www gorillaplaysets com Wilderness Gym II Model 1500JWF BOXES 1501 1503N 1509N 1509W 1512 1525 1530 Extreme Tube Slide II Box Slide Box Amber Post Boxes BOXES 1519 1520 2boxes 1522 51 1106 W 51 1106 W playsets playsets REV 3 5 2021 playsets playsets ...

Page 2: ...e front of the front corner posts at the top should be relocated to the front slats of the Treehouse Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to complete the Treehouse Add On Kit The instruction steps for the Treehouse Add On Kit are in the Appe...

Page 3: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 4: ...hardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification ...

Page 5: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

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Page 7: ...__________ Comments ________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ _________________________________________________________________...

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Page 9: ...ain sealant is available online here http www gorillaplaysets com Playground Sealant p 10 0003 htm Oil based stain or water based stain may be used Should you choose to use other stain we suggest asking the product covering specialists at any number of specialty paint stores or home improvement centers for a product that would work best for your local environment TIP while the set is new take a sm...

Page 10: ... manuals html Click on your specific model http www gorillaplaysets com Warranty s 82 htm NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious injury Please review these safety rules regularly with your children WARNING Children must NOT use this play set until it has been completely assembled and inspected by an adult to en...

Page 11: ...Model 1500JWF BOXES 1501 1503N 1509N 1509W 1512 1525 1530 Extreme Tube Slide II box Slide Box REV 3 5 2021 Amber Post Option BOXES 1519 1520 2 boxes 1522 ...

Page 12: ... 17 Center Post and Panel Slat Installation Steps 18 19 Swing Beam Assembly Steps 20 27 Roof Assembly Steps 28 31 Hanging Swings and Safety Board Steps 32 33 Picnic Table Assembly and Installation Steps 34 36 Rope Ladder Assembly Installation Step 37 Tube Slide Side Panel Slats Right Side Angle Supports Steps 38 39 Rock Wall Rope Safety Handles and Telescope Steps 40 42 Flag Kit Sandbox Seats Name...

Page 13: ... parents should have the children dress appropriately with well fitting shoes No clogs flip flops or sandals are allowed Loose clothing such as scarves ponchos or capes should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child Teach children not to climb when the equipment is wet Teach ...

Page 14: ... and replace deteriorating wood members Once or twice a year depending on your climate conditions you must apply some type of protection sealant to the wood or your play set Please note this is a requirement of your warranty Reinstall any plastic parts such as swing seats or any other items that were removed for the cold season Rake and check depth of loose fill protective surfacing materials to p...

Page 15: ...the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute the surfacing Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in...

Page 16: ...n loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires...

Page 17: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 18: ... parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to elim...

Page 19: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 20: ... nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is ...

Page 21: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 22: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 23: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 24: ... LBS Weight Limits for Accessories The weight limit for a Swing Belt is 225 lbs Although 150lbs is the maximum recommended swinging weight capacity for the swing position The weight limit for a Trapeze Bar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at ...

Page 25: ... manual parts components and general construction process of your new playset before getting started SITE PLAN Playset height 11 2 Fall height 7 2 Swing Beam height 7 7 1 2 Deck Height 5 Approximate assembly time 16 20 hours 6 foot unobstructed safety perimeter around playset recommended Tube Slide Wave Slide Ladder Swing Belts 2 Trapeze 1 Rope Ladder Rock Wall Clatter Bridge and Tower 15 ...

Page 26: ...6 0 Wilderness Gym II Safety Zone 2021 6 0 31 11 15 0 15 0 31 1 6 0 6 0 SAFETY ZONE 6 foot unobstructed safety perimeter around playset recommended 16 ...

Page 27: ... Step 37 KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelts w Chains ___ 1 Trapeze Swing ___ 1 Wave Slide ___ 10 Rock Wall Grips assorted colors ___ 1 Telescope ___ 1 Safety Handles pair ___ 2 Flag Kit ___ 2 Plastic Sunburst 07 0028 G ___ 1 Logo Plate ___ 1 Ground Stakes pair ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 1 Extreme Tube Slide II ___ 4 Plastic Dormer Sunburst 0...

Page 28: ... WASHER QTY 34 3 8 WASHER QTY 31 5 16 X 1 1 2 HEX BOLT QTY 8 5 16 X 4 1 2 HEX BOLT QTY 14 9 1 4 3 2 5 6 7 8 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 14 X 1 1 4 PAN HEAD SCREW QTY 4 TORQUE WASHER QTY 17 8 X 2 1 2 WOOD SCREW QTY 52 5 16 TEE NUT QTY 22 8 X 2 WOOD SCREW QTY 189 18 ...

Page 29: ...AN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 3 1 2 3 8 x 9 CARRIAGE BOLT QTY 1 QTY 12 SCREW HEX LAG QTY 1 DRIVE BIT 2 SQUARE 1501 HARDWARE PAGE 2 OF 2 REV A 9 10 2014 JH 3 8 x 6 1 2 CARRIAGE BOLT QTY 2 3 8 x 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 19 3 8 x 7 CARRIAGE BOLT QTY 14 19 ...

Page 30: ... 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES QTY 6 WOOD SCREW 8 X 1 1 4 5 16 WASHER QTY 6 1503N HARDWARE PAGE 1 OF 1 REV C 8 10 2015 JH 8 X 1 1 2 WOOD SCREW QTY 104 5 16 X 2 1 2 HEX BOLT QTY 2 5 16 TEE NUT QTY 6 20 ...

Page 31: ...5 16 X 4 1 2 HEX BOLT QTY 25 5 16 TEE NUT QTY 55 8 X 2 WOOD SCREW QTY 94 PAGE 1 OF 1 QTY 6 PAN HEAD SCREW REV A 9 19 2014 JH QTY 111 1 4 WASHER 8 X 3 WOOD SCREW QTY 5 QTY 6 5 16 WASHER 14 x 1 1 4 11 0071 1509N HARDWARE 3 8 X 1 1 8 BLACK PLASTIC PLUG QTY 4 8 X 2 1 2 WOOD SCREW QTY 18 5 16 X 3 1 2 HEX LAG SCREW QTY 26 QUICK LINK QTY 2 5 16 X 1 3 4 HEX BOLT QTY 30 21 ...

Page 32: ...6 x 3 1 2 8 X 2 5 16 WASHER QTY 4 8 X 1 1 2 WOOD SCREW QTY 60 1509W HARDWARE PAGE 1 OF 1 9 11 2014 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 22 ...

Page 33: ...E THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 1512 HARDWARE PAGE 1 OF 1 REV A 1 16 2014 J H 5 16 WASHER QTY 28 5 16 X 3 1 2 LAG SCREW QTY 18 8 X 3 WOOD SCREW QTY 3 5 16 X 4 1 2 HEX BOLT QTY 10 23 ...

Page 34: ...2 X 4 X 21 1 2 2 4 1475 PTTS END PANEL BOARD PICNIC TABLE 2 4 1700 LS TOP SUPPORT 2 1 2 X 4 X 14 3 4 2 4 2750 PTSS 2 X 4 X 17 LADDER STEP 5 2 X 4 X 27 1 2 2 4 2400 RLST PICNIC TABLE SEAT SUPPORT 2 2 X 4 X 24 2 4 2856 CPFR ROPE LADDER 2 X 4 X 13 ANGLE SUPPORT 2 4 1300 AS 2 X 4 X 18 ANGLE SUPPORT 4 24 ...

Page 35: ...ETY BOARD END PANEL 2 4 3250 PTL LEG PICNIC TABLE 2 X 4 X 32 1 2 2 4 6600 RWS CENTER 1 HOLE ON ROCK WALL SIDE RIGHT 2 1 LEFT 1 2 4 7000 CDS 2 SUPPORT CENTER DECK 2 X 4 X 70 2 4 6600 LRS 1 2 4 6600 LLS LADDER SIDE 2 X 4 X 66 2 X 4 X 66 2 2 X 4 X 47 1 2 X 4 X 58 2 X 4 X 51 1 8 ROOF SUPPORT 1 HOLE OFFSET 2 4 5113 RSL 2 4 5113 RSR 25 ...

Page 36: ...HOLES REAR TOP PANEL 2 X 4 X 70 2 6 7000 SB 1 HOLES OFFSET BOARD 4 AND SANDBOX BOTTOM PANEL 2 6 7000 FFB HOLES OFFSET BOARD 4 2 2 FRONT FACE 2 X 6 X 70 2 X 6 X 70 1 2 6 2150 EPB 2 6 4750 ESPB OFFSET 1 BOARD 4 HOLES AND SANDBOX BOTTOM PANEL 2 X 6 X 47 2 X 6 X 21 1 2 X 6 X 70 FRONT TOP PANEL BOARD 4 HOLES OFFSET 1 CENTER 1 DESCRIPTION PICTURE QTY 26 ...

Page 37: ...E LADDER 2 X 6 X 79 1 2 2 6 7950 RLR 1 TIC TAC TOE ON CENTER OFFSET 3 HOLES RUNNER 4 HOLES MOUNT ROPE LADDER 2 X 6 X 79 1 2 1 4 X 4 X 47 2 6 7000 RFB 1 2 X 2 4 HOLES OFFSET BOARD REAR FACE 5 2 X 6 X 70 2 15 4 125 3 1325 PTS 4 SLAT PICNIC TABLE 4 1 5 X 13 8 5 X 2 125 3 1750 TTTM 5 5 4 X 2 5 8 X 28 1 4 PANEL SLAT 125 3 2825 PS 27 ...

Page 38: ...SLAT X 33 8 5 5 X 2 4 125 4 1450 DS DECK SPACER 2 5 1 X 4 X 14 4 125 4 2250 DS 1 DECK SPACER 2 5 1 X 4 X 22 4 125 4 4038 DS 2 DECK SPACER 8 5 3 X 4 X 40 4 125 3 1875 LB 1 LADDER BACK 4 5 3 X 3 X 18 5 4 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS DESCRIPTION PICTURE QTY 28 ...

Page 39: ...D BOTTOM ROCK 5 8 7 X 6 X 23 4 125 6 2387 RWB 11 BOARD ROCK WALL 8 125 6 2200 SS 2 4 SANDBOX SEAT X 6 X 22 4 5 7 X 6 X 23 125 6 4737 DB 4 X 6 X 47 DECK BOARD 8 3 125 6 4300 PTTS 11 1 TOP AND SEATS PICNIC TABLE 5 5 1 X 4 X 47 1 2 TONGUE ONLY ROOF FINISHER 2 DESCRIPTION PICTURE QTY 29 ...

Page 40: ...EWSMP 2 4 X 4 X 40 1 X 4 X 47 BOARD 2 4 2925 SHB 1 1 4 4750 RS 22 MOUNT POST SLIDE HEADER 2 END WALL SLIDE 2 1 ROOF STARTER 1 GROOVE ONLY TONGUE AND 4 1 X 5 X 47 4 X 4 X 108 SWING BEAM LEG 4 X 4 X 96 CORNER POST 4 X 6 X 120 SWING BEAM DESCRIPTION PICTURE QTY 30 ...

Page 41: ...2 4 3675 SBH 6 2 X 4 X 36 3 4 RAILING DECK SUPPORT 2 4 3675 SB 4 2 X 4 X 66 BRIDGE RAIL 2 4 6600 R 6 2 X 6 X 36 3 4 BOTTOM PANEL BOARD 2 6 3675 BPB 1 4 X 4 X 29 CENTER POST 4 4 2900 CP 15 2 X 4 X 29 BRIDGE DECK 2 4 2900 BD 5 4 X 3 X 16 BRIDGE RAIL SLAT 125 3 1600 RS 20 31 ...

Page 42: ...PICTURE DESCRIPTION QTY 11 5 4 X 3 X 28 1 2 PANEL SLAT 125 3 2850 PS 2 5 4 X 4 X 29 3 8 DECK SPACER 125 4 2937 DS 7 5 4 X 4 X 36 1 2 DECK BOARD 125 4 3650 DB 4 X 4 X 96 PLASTIC COATED CORNER POST 4 32 ...

Page 43: ...ICTURE 1509W 2 FINISHER 2 2 1 4 3675 RF 1 3 3675 RPB2 1 2 ROOF 1 X 4 X 36 3 4 1 X 3 X 36 3 4 ROOF PEAK BOARD 2 ROOF PEAK 1 5 3675 RB 10 BOARD 1 1 4 3675 RPB1 1 1 X 4 X 36 3 4 1 X 5 X 36 3 4 ROOF BOARD 2 1 X 4 X 36 3 4 1 4 3675 RS ROOF STARTER 5 4 X 6 X 10 ROOF PEAK SUPPORT 125 6 1000 RPS 33 ...

Page 44: ...PICTURE DESCRIPTION QTY ROPES SLIDE WAVE 3 1 1 13 ROPE LADDER 2 TRAPEZE BAR W CHAINS SWING W CHAINS 34 ...

Page 45: ...TURE DESCRIPTION QTY SWING PLATE 11 5002 1 10 ROCKS 1 1 EA CLIMBING ROCKS 07 0008 IS A PACK OF 5 A FRAME SWING LEG BRACKET 11 5010 HARDWARE BOXES 1501 1503N 1509N 1509W 1512 HARDWARE BOXES INSTRUCTIONS 35 ...

Page 46: ...PICTURE DESCRIPTION QTY IRON DUCTILE SWING HANGERS 11 4012 TELESCOPE 07 0040 10 ROCK WALL ROPE 6 1 1 36 ...

Page 47: ...PICTURE DESCRIPTION QTY SPRING CLIP 11 4003 6 SAFETY HANDLES PAIR 07 0005 1PR 90 GREEN BRACKET 11 5013 4 CHANNEL BRACKET 11 5018 1 1 WARNING PLATE 11 5023 37 ...

Page 48: ...PICTURE DESCRIPTION QTY 1 2 UNASSEMBLED CHIMNEY 1530 BOX UNASSEMBLED DORMER 1530 BOX FLAG KIT 09 1014 2 2 CLATTER BRIDGE CHAIN 96 PLASTIC DORMER SUNBURST 07 0031 4 38 ...

Page 49: ... SUNBURST 07 0028 G 2 NOT SHOWN MANUFACTURER LOGO PLATE 1 1PR 1 GROUND STAKE PAIR 07 0016 P TIC TAC TOE UNASSEMBLED 07 0010 STEERING WHEEL 07 0004 1 1 EXTREME TUBE SLIDE II 03 0020 CLATTER BRIDGE MESH PANELS 06 2004 1SET NOT SHOWN 39 ...

Page 50: ...RE YOU WILL NEED TO DIS ASSEMBLE AND THEN RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 MAKE SURE HOLES ARE FREE OF ANY OBSTRUCTIONS USE A BOLT TO CLEAN OUT ANY DEBRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE DIRECTION THE POSTS SHOULD FACE 5 USE A HAMMER TO SEAT THE T NUTS AF...

Page 51: ... LADDER RUNNER MUST BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE ROPE LADDER RUNNER TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 6 X 79 1 2 ROPE LADDER SUPPORT ON TOP OF THE RIGHT SIDE CORNER POSTS AND MEASURE 2 FROM THE TOP OF BOTH CORNER POSTS 4 BEFORE INSTALLING LAG SCREWS MEASURE THE DISTANCE ACROSS...

Page 52: ...3 LAY THE 2 X 6 X 47 1 2 BOTTOM PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE OFFSET HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET DOWN 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE BOTTOM HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE TOP HOLES WILL BE USED LATER 5 LAY THE 4 X 4 X 47 1 2 SWING BEAM SUPPORT ON...

Page 53: ...2 X 6 X 70 FRONT FACE BOARD STEP 3A DRILL HOLES FOR BRIDGE CHAINS 1 LOCATE ONE 2 X 4 X 70 DECK SUPPORT AND ONE 2 X 6 X 70 FRONT FACE BOARD 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON EACH BOARD 3 PLACE A SCRAP PIECE OF WOOD UNDER THE BOARD BEFORE YOU DRILL THE 1 HOLES WITH A SPADE BIT 43 ...

Page 54: ...T 54 3 4 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS FROM THE INSIDE OF THE FORT 3 HAVE AN ASSISTANT HOLD UP THE LEFT OR RIGHT SIDE FRAME WHILE YOU ATTACH THE BOARDS IN STEPS 5 AND 6 SO THAT THE STRUCTURE REMAINS STABLE DURING ASSEMBLY LEFT SIDE FRAME 2 X 4 X 70 HEX BOLT 5 16 X 4 1 2 FRAME FRONT OF FORT DECK SUPPORT 5 16 WASHER RIGHT SIDE HOLES FOR CLATTER BRIDGE CHAIN 44 ...

Page 55: ...5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE FRONT FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 6 X 70 FRONT TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS DOWN FROM THE TOP AS SHOWN THE HOLES IN THE TOP PANEL BOARD MUST BE OFFSET UP 6 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE...

Page 56: ... CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 6 X 70 REAR FACE BOARD ON THE REAR CORNER POSTS THE HOLES IN THE FRONT FACE BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE REAR FACE BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 PLACE THE 2 X 4 X 70 REAR TOP PANEL BOARD ON THE REAR CORNE...

Page 57: ... AS REQUIRED DO NOT INSTALL REMAINING LAG SCREWS UNTIL AFTER THE FRAME HAS BEEN LEVELED AND SQUARED 3 ONCE THE FRAME IS LEVEL SQUARE AND SET INTO POSITION GO BACK AND INSERT THE 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS IN ALL THE REMAINING HOLES OF THE 2 X 6 PARTS ON THE FRONT SIDES AND REAR OF THE PLAY SET NOTE THERE WILL NOT BE ANY PREDRILLED HOLES IN THE CORNER POSTS FOR THE LAG SCREWS LAG SCRE...

Page 58: ...D BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 2 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE ANGLE SUPPORT INTO THE BOTTOM PANEL BOARD AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST 3 THREE 2 X 4 X 13 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE FRONT AND REAR OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE F...

Page 59: ...E LEFT SIDE THE FRONT OF THE PLAY SET TO THE 2 X 4 DECK SUPPORTS THE TOP OF THE ANGLE SUPPORT SHOULD BE FLUSH OR LOWER THAN THE TOP OF THE DECK SUPPORT 4 AT THE TOP USE 2 1 2 WOOD SCREWS THROUGH THE ANGLE SUPPORT INTO THE 2 X 6 BOTTOM PANEL BOARD AT THE BOTTOM USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE ANGLE SUPPORT TO THE CORNER POST BOARD PANEL ANGLE 2 X 4 X 13 BOTTOM DETAIL C SCALE 1 8 SUPPOR...

Page 60: ...HER 2 X 4 X 47 1 2 5 16 X 3 1 2 LAG SCREW STEP 7 BOTTOM PANEL BOARD 1 PLACE THE 2 X 4 X 47 1 2 PANEL BOARD ON TOP OF THE 2 X 6 PANEL BOARD WITH OFFSET HOLES UP AND FASTEN TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 50 ...

Page 61: ...DECK BOARD NEAR THE CORNER POSTS ON THE RIGHT SIDE OF THE FORT LEAVING A 1 4 GAP BETWEEN THE CORNER POSTS AND THE SIDE OF THE DECK BOARD FASTEN THE DECK BOARD TO THE DECK SUPPORTS WITH 2 WOOD SCREWS DECK BOARD 5 4 X 6 X 47 3 8 THE CORNER POST AND EACH END BETWEEN SCREWS 2 WOOD 5 4 X 4 X 40 3 8 DECK SPACER SCREWS 2 WOOD THE SIDE OF THE DECK BOARD LEAVE A 1 4 GAP ON DECK SPACER IS FLUSH TO INSIDE OF...

Page 62: ...FRONT OF THE FRONT RIGHT CORNER POST AND MARK THE MEASUREMENT ON THE INSIDE OF THE 2 X 6 X 79 1 2 ROPE LADDER SUPPORT MEASURE DOWN 2 FROM THE TOP OF THE ROPE LADDER SUPPORT AND MARK THE MEASUREMENT ON THE INSIDE ALIGN THE TOP AND SIDE OF THE END WALL SLIDE MOUNT POST WITH THE MARKS 3 USE THREE 2 1 2 WOOD SCREWS TO ATTACH THE END WALL SLIDE MOUNT POST TO THE ROPE LADDER SUPPORT FROM THE OUTSIDE OF ...

Page 63: ...INSIDE ATTACH EACH DECK SUPPORT TO THE POST WITH THREE 2 1 2 WOOD SCREWS 2 DRILL 1 8 PILOT HOLES THROUGH THE DECK BOARD AND DECK SPACER AS SHOWN IN THE TOP VIEW BELOW 3 SECURE 2 WOOD SCREWS THROUGH THE DECK BOARD INTO THE DECK SUPPORTS 4 NOW SECURE THE FAR END OF THE DECK SUPPORTS TO THE DECK SPACER WITH 2 WOOD SCREWS THROUGH DECK BOARD AND DECK DECK BOARD DECK SPACER TOP VIEW YOU PUT IN SCREWS 2 ...

Page 64: ...LUSH TO THE DECK BOARD 2 WOOD SCREW 5 4 X 6 X 47 3 8 2 START WITH A 5 4 X 6 X 47 3 8 DECK BOARD AT ONE END OF THE FORT CENTER THE BOARD BETWEEN THE FRONT FACE BOARD AND THE REAR BOTTOM PANEL BOARD AND ATTACH IT WITH 2 WOOD SCREWS THROUGH THE PREDRILED HOLES AND INTO THE DECK SUPPORT BELOW LEAVE A 3 USING TWO 2 1 2 WOOD SCREWS ATTACH THE 5 4 X 3 3 8 X 22 1 2 DECK SPACER 5 4 X 3 3 8 X 14 1 2 STEP 10...

Page 65: ... X 4 X 66 ROCK WALL SIDES 2 POSITION THE ROCK WALL SIDES SO THAT THE HOLES IN THE BOARDS ARE BOTH FACING THE SAME WAY 3 INSERT T NUTS INTO THE INSIDE OF THE ROCK WALL SIDES AND SET WITH A HAMMER 2 X 4 X 66 ROCK WALL SIDES A T NUT 55 ...

Page 66: ... WALL BOARDS FASTENING EACH BOARD WITH TWO 2 WOOD SCREWS ON EACH END 4 THE FINAL BOARD WILL BE THE BOTTOM ROCK WALL BOARD WITH ONE HOLE ATTACH WITH TWO 2 WOOD SCREWS PER SIDE 5 IN SOME CASES THERE WILL BE EXCESS LENGTH ON THE ROCK WALL SIDES THIS IS DUE TO MILLING VARIATIONS AND IS ALSO USED TO HELP LEVEL THE ROCK WALL SIDES ON UNEVEN GROUND 6 ROCK WALL SIDES MAY NOT BE EVEN WITH THE BOTTOM ROCK W...

Page 67: ...1 FASTEN THE 90 GREEN BRACKET TO THE ROCK WALL SIDES WITH 5 16 X 1 1 2 HEX BOLTS AND 5 16 WASHERS 2 DO NOT FULLY TIGHTEN THE HEX BOLTS INTO THE T NUTS AT THIS TIME A 5 16 WASHER GREEN BRACKET 90 5 16 X 1 1 2 HEX BOLT 57 ...

Page 68: ...N HEAD SCREWS AND WASHERS 2 MOUNT THE ROCKS IN A STAGGERED MANNER ON THE ROCK WALL BOARDS THREE PAN HEAD SCREWS WITH WASHERS WILL SECURE EACH ROCK TO THE WALL NOTE THE IMAGE SHOWN BELOW IS A GENERIC ARRANGEMENT OF ROCKS ON THE ROCK WALL YOUR ACTUAL 3 PLACE THE 5 4 X 2 5 8 X 23 7 8 ROCK WALL TOP CAP ON TOP OF THE ROCK WALL SIDES FASTEN THE ROCK WALL TOP CAP TO THE ROCK WALL SIDES WITH 2 WOOD SCREWS...

Page 69: ...8 HOLE THROUGH THE BOTTOM PANEL BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES IN THE FRONT FACE BOARD 3 ATTACH THE ROCK WALL WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE ROCK WALL IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE ROCK WALL SIDES HEX BOLT 5 16 X WASHER 5 16 X 1 1 2 INSERT T NUTS IN HOLES ON B...

Page 70: ...INTO THE 5 16 T NUTS LADDER SIDES AND FASTEN WITH 2 WOOD SCREWS 1 FIND TWO 2 X 4 X 66 LADDER SIDES 2 POSITION THE LADDER SIDES SO THAT THE SLOTS IN THE BOARDS ARE FACING EACH 4 FIND FIVE 2 X 4 X 17 LADDER STEPS 7 INSTALL THE 90 8 INSTALL THE 5 4 X 3 X 18 3 4 LADDER BACK ABOVE THE TOP STEP OF THE LADDER WITH TWO 2 WOOD SCREWS PER SIDE LADDER SIDE 2 X 4 X 66 T NUT SLOTS ON BOTTOM LADDER STEP 2 X 4 X...

Page 71: ...TE DRILL A 3 8 HOLE THROUGH THE REAR FACE BOARD 2 FROM THE UNDERSIDE OF THE DECK INSERT A T NUT INTO THE BACKSIDE OF THE 3 8 HOLES ON THE REAR FACE 3 ATTACH THE LADDER WITH 5 16 X 1 1 2 BOLTS AND 5 16 WASHERS 4 WHEN THE BRACKETS ARE SECURE AND THE LADDER IS IN ITS FINAL POSITION TIGHTEN THE 5 16 X 1 1 2 BOLTS ON THE LADDER SIDES HEX BOLT 5 16 WASHER 5 16 X 1 1 2 REAR ENTRY BOARD 3 4 INSERT T NUTS ...

Page 72: ...LINE UP THE HOLE IN THE CENTER POST WITH THE HOLES IN THE RAILING FASTEN THE CENTER POST TO THE RAILING WITH A 5 16 X 2 1 2 HEX BOLT AND A 5 16 WASHER AT THE TOP SQUARE THE CENTER POST TO THE DECK AND SECURE THE BOTTOM OF THE CENTER POST TO THE BOTTOM PANEL BOARD WITH 8 X 2 1 2 WOOD SCREWS 3 PLACE THE 4 X 4 X 29 CENTER POST INSIDE THE RAILING AT THE FRONT OF THE PLAYSET CENTER THE POST BEHIND THE ...

Page 73: ...TS 2 PRE DRILL THE SLATS 1 FROM EACH END ON CENTER WITH A 1 8 DRILL BIT SWING BEAM PANEL SLAT DIMENSIONS VIEW FROM OUTSIDE THE PLAY SET DETAIL C SCALE 1 8 REAR PANEL SLAT SPACING 2 3 4 2 3 4 BEAM PANEL PANEL SLAT 5 4 X 2 5 8 X 28 1 4 SCREW REAR PANEL 2 WOOD SWING FRONT PANEL SLATS ARE INSTALLED FLUSH TO THE NOTCH ON THE FRONT FACE BOARD C LEAVE THIS SLAT OFFUNTIL AFTER THE CLATTER BRIGE IS INSTALL...

Page 74: ...O THE SWING BEAM SUPPORT USING 3 1 2 CARRIAGE BOLTS ON TOP AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH IN THE COUNTER SUNK HOLES OF THE SWING BEAM SUPPORT USE BOLT CAPS TO COVER ANY EXPOSED THREADS 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 4 IF NECESSARY USE LOCKING PLIERS TO HOLD CARRIAGE BOLTS IN PLACE WHEN INSTALLING BOLT 3 1 2 CARRIAGE SWING BEAM PLATE 64 ...

Page 75: ...S 1 LINE UP THE HOLES OF THE IRON DUCTILE SWING HANGERS WITH THE HOLES IN THE SWINGBEAM IF YOUR BEAM IS BOWED SLIGHTLY PLACE THE BOW SIDE UP THE SWING HANGERS WILL BE ON THE BOTTOM 2 FASTEN THE SWING HANGER TO THE SWING BEAM USING 7 CARRIAGE BOLTS WITH TORQUE WASHERS AND 3 8 WASHERS WITH 3 8 LOCK NUTS 3 PLACE BOLT CAPS OVER EXPOSED THREADS 65 ...

Page 76: ...LUSH TO TOP OF SWING LEG BRACKET 2 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 1 PLACE THE 4 X 4 X 108 SWING LEGS FLUSH TO THE TOP OF THE SWING LEG BRACKET 4 X 4 X 108 SWING LEG STEP 22 ATTACH SWING LEGS TO BRACKET 66 ...

Page 77: ...OF THE SWING BEAM WITH TWO EMPTY HOLES SHOULD OVERHANG THE SIDE OF THE FORT WITH THE TRIANGULAR SWING BEAM PLATE 2 SIT THE SWING BEAM LEGS UPRIGHT UNDER THE TWO EMPTY HOLES IN THE END OF THE SWING BEAM THESE TWO HOLE LOCATIONS WILL BE EMPTY ON YOUR SWING BEAM LINE THEM UP WITH THE HOLES IN THE SWING LEG BRACKET UNDER THE SWING BEAM 67 ...

Page 78: ...DERNEATH THE CHANNEL BRACKET PLACE A BOLT CAP OVER ANY EXPOSED THREADS 4 PREDRILL AN 11 64 HOLE BY 2 1 2 DEEP IN THE CENTER CHANNEL BRACKET HOLE 5 FASTEN A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER TO THE CHANNEL BRACKET IN THE CENTER HOLE STEP 24 MOUNT SWING BEAM TO SWING BEAM LEGS BOLT CAP CHANNEL BRACKET 11 5018 7 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT 3 8 X 3 1 2 LAG SCREW PREDRILL 11...

Page 79: ...HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 9 CARRIAGE BOLT WITH A TORQUE WASHER ON TOP AND A 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH A 3 8 X 3 1 2 LAG SCREW AND A 3 8 WASHER 5 IF NECESSARY USE VISE GRIPS TO HOL...

Page 80: ...EVEL STEP 26 LEVEL SWING BEAM IN IMPORTANT NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND DOWN SLOPE THE LEGS ARE LONGER THAN REQUIRED IF YOUR GROUND IS RELATIVELY LEVEL YOU MAY EITHER A DIG IN BOTH LEGS WHERE THEY MEET THE GROUND OR B BEND THE LEGS OUT SLIGHTLY TO MATCH YOUR GRADE OUT 70 ...

Page 81: ...X 58 SWING LEG CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL CROSS MEMBER AND MARK THE LOCATION OF THE SECURING HOLES INSIDE THE CROSS MEMBER HOLES 3 USE 3 8 X 3 1 2 LAG SCREWS WITH 3 8 WASHERS TO SECURE THE CROSS MEMBER TO THE SWING BEAM LEGS STEP 27 SWING LEG CROSS MEMBER 71 ...

Page 82: ... 51 1 8 ROOF SUPPORT RIGHT AND TWO 5 4 X 6 X 10 ROOF PEAK SUPPORT PIECES 2 FIND A FLAT SURFACE TO WORK ON LAY THE ROOF SUPPORTS DOWN ON THE FLAT SURFACE WITH THE COUNTERSUNK HOLES FACING UP ALIGN THE ANGLED ENDS OF THE ROOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTAC...

Page 83: ...A INSTALLING ROOF SUPPORT ASSEMBLIES 1 PLACE THE ROOF SUPPORT ASSEMBLIES ON TOP OF THE DECK OF THE PLAY SET CLIMB ONTO THE DECK TO INSTALL THE ROOF SUPPORT ASSEMBLIES 2 ATTACH THE ROOF SUPPORT ASSEMBLIES TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 73 ...

Page 84: ... BOARDS OVERLAPPING 2 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 8 X 1 1 2 WOOD SCREWS MEASURE DIM A ACROSS THE BOTTOM OF THE ROOF SUPPORTS NEAR THE CORNER POSTS WHEN ATTACHING THE ROOF STARTERS DIM B AT THE ROOF PEAK SHOULD MATCH DIM A THIS WILL MAKE THE ROOF SUPPORTS PARALLEL TO EACH OTHER DUE TO WOOD MILLING VARIATIONS YOUR HOLES IN THE ROOF STARTERS WILL EITHER BE CENTERED ON THE...

Page 85: ...47 1 2 ROOF PEAK 8 X 1 1 4 WOOD SCREW STEP 30 ROOF PEAK 1 PLACE THE 47 1 2 ROOF PEAK ON TOP OF THE ROOF STARTER BOARDS 2 FASTEN THE ROOF PEAK TO THE ROOF STARTER BOARDS WITH 8 X 1 1 4 WOOD SCREWS 75 ...

Page 86: ...OF BOARDS ON TOP OF THE ROOF SUPPORTS FITTING THE TONGUE END INTO THE GROOVE END OF THE ROOF STARTERS EACH SIDE OF THE ROOF GETS 11 ROOF BOARDS 2 FASTEN THE ROOF BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCREWS 3 FIT THE TONGUE END OF THE 1 X 4 X 47 1 2 ROOF FINISHER INTO THE GROOVE END OF THE LAST ROOF BOARD FASTEN IT TO THE ROOF SUPPORT WITH FOUR 1 1 2 WOOD SCREWS TIP INSTALL FOUR ROOF BOARDS ...

Page 87: ...w Please read step 2 in the Treehouse Add On kit instructions carefully since you will have to remove the Roof Peak Support from the roof you just built and reinstall it in Step 2 Once the Treehouse Add On kit is installed come back to this page and proceed with construction 77 ...

Page 88: ...TART BY ATTACHING ONE SPRING CLIP TO EACH IRON DUCTILE ON THE SWING BEAM 2 ATTACH ONE CHAIN PER ACCESSORY TO EACH SPRING CLIP 3 ADJUST HEIGHT AS NEEDED STEP 32 HANGING THE SWINGS SPRING CLIP SWING CHAIN 78 ...

Page 89: ...OM THE BOTTOM OF THE CORNER POSTS ON THE LEFT SIDE OF THE FORT MARK THESE POSITIONS ON THE OUTSIDE OF THE CORNER POSTS ATTACH THE 2 X 4 X 47 1 2 SAFETY BOARD WITH OFFSET HOLES ON THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS NOTE THE OFFSET HOLES CAN BE PLACED UP OR DOWN IN THIS STEP 79 ...

Page 90: ...OULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 3 FOR THE RIGHT SIDE ASSEMBLY PLACE A 2 X 4 X 14 3 4 PT TOP SUPPORT AND A 2 X 4 X 27 1 2 PT SEAT SUPPORT PARALLEL TO ONE ANOTHER PLACE A 2 X 4 X 32 1 2 PT LEG ON TOP AT THE 7 1 2 DIMENSION THE TOP OF THE PT LEG SHOULD BE FLUSH TO THE TOP OF THE PT TOP SUPPORT ATTACH THE PT LEG TO THE SUPPORT...

Page 91: ... MARK ON THE RIGHT FRONT CORNER POST ATTACH THE RIGHT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 3 PLACE THE TOP OF THE LEFT SIDE ASSEMBLY FLUSH TO THE MARK ON THE RIGHT REAR CORNER POST ATTACH THE LEFT SIDE ASSEMBLY TO THE INSIDE OF THE CORNER POST WITH 8 X 3 WOOD SCREWS 8 X 3 WOOD SCREW LEG ON INSIDE RIGHT SIDE ASSEMBLY LEFT SIDE ASSEMBLY LEG ON INSIDE NOTE ROCK WALL A...

Page 92: ...OP SEAT BOARDS STEP 36 PICNIC TABLE 1 LOCATE FOUR 5 4 X 6 X 43 PT TOP AND SEAT BOARDS 2 CENTER THE HOLES IN THE BOARDS OVER THE TOP OR SEAT SUPPORTS 3 FASTEN THE PT TOP AND SEAT BOARDS TO THE TOP OR SEAT SUPPORTS WITH 8 X 2 1 2 WOOD SCREWS 82 ...

Page 93: ...OUGH THE HOLES IN THE ROPE LADDER RUNNER AND TIE THEM OFF GRAB EACH ROPE AND ATTEMPT TO WRAP IT AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE IF THE ROPE IS TOO LOOSE UNTIE THE KNOT BEHIND THE ROPE LADDER RUNNER AND RETIE IT UNTIL YOU CAN NO LONGER WRAP THE ROPE AROUND YOUR HAND BE 14 BELOW THE ROPE LADDER SUPPORT 2 1 SLIDE A ROPE LADDER RUNG AGAINST THE THREE KNOTS 5 SLIDE T...

Page 94: ... SLIDE 1 ASSEMBLE THE EXTREME TUBE SLIDE SEE INSTRUCTIONS ENCLOSED IN EXTREME TUBE SLIDE BOX PLACE A PLASTIC T SHAPED PLUG IN THE HOLES IN THE CORNER POST HERE BEFORE MOUNTING THE SLIDE TO THE PLAY SET IN THE NEXT STEP 84 ...

Page 95: ... SEE IF THE FOOTER IS FLAT UPON THE GROUND ADJUST THE SLIDE UP OR DOWN SLIGHTLY UNTIL THE FOOT RESTS FLAT UPON THE GROUND 3 FASTEN THE LOWEST HOLES AS SHOWN BELOW WITH A 2 LAG SCREW A 1 1 4 FENDER WASHER DO NOT ATTACH THE BOTTOM RIGHT HOLE OF THE SLIDE ENTRY PLATE AT THIS TIME 4 WORK YOUR WAY UP THE SIDES INSTALLING MORE 2 LAG SCREWS WITH 1 1 4 FENDER WASHERS 5 NOW GO ALL AROUND THE SLIDE AND TIGH...

Page 96: ...CORNER POST WITH OFFSET HOLES DOWN AND MOUNT THE BOTTOM RIGHT HOLE WITH A 5 16 X 4 1 2 HEX BOLT AND 5 16 WASHER INTO THE HOLE OF THE CORNER POST AND INTO THE T NUT 3 FASTEN THE REMAINING HOLES OF THE 2 X 6 X 21 1 2 END PANEL BOARD TO THE CORNER POST AND CENTER POST WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 4 PLACE THE 2 X 4 X 21 1 2 END PANEL BOARD ABOVE THE 2 X 6 X 21 1 2 END PANEL BOARD AND ...

Page 97: ... ONE 3 WOOD SCREW TO FASTEN THE ANGLE 1 TWO 2 X 4 X 18 ANGLE SUPPORTS ARE MOUNTED UNDER THE DECK ON THE RIGHT SIDE TUBE SLIDE SIDE 3 FOR THE 2 X 4 X 18 ANGLE SUPPORTS AT THE RIGHT FRONT USE TWO2 1 2 WOOD SCREWS THROUGH THE DECK AND INTO THE ANGLE SUPPORT USE ONE 2 AND ONE 3 WOOD SCREW TO FASTEN THE RIGHT FRONT ANGLE SUPPORTS TO THE RIGHT FRONT CORNER POST AT RIGHT REAR ANGLE SUPPORT TO THE 2 X 6 X...

Page 98: ...T TO REDUCE THE AMOUNT OF SLACK IN THE ROPE LIFT THE ROCK WALL ASSEMBLY SLIGHTLY WHEN TYING THE KNOT IN THE BOTTOM ROCK WALL BOARD WHEN YOU LOWER THE ASSEMBLY THE ROPE WILL TIGHTEN 3 ATTEMPT TO WRAP THE ROPE AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE UNTIE THE TOP KNOT AND RETIE THE ROPE UNTIL IT NO LONGER WRAPS AROUND YOUR HAND NOTE YOU MAY TIE UP TO THREE KNOTS SPACED AB...

Page 99: ...DJUST THE SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE TO THE CENTER POST OR CORNER POST WITH TWO PAN HEAD SCREWS AND TWO WASHERS PROVIDED WITH THE SAFETY HANDLES 1 4 WASHER 14 X 1 1 4 PAN HEAD SCREW SAFETY HANDLES 89 ...

Page 100: ... ON THE TOP OF A RAILING IN ANY AREA THAT DOES NOT INTERFERE WITH ANOTHER PLAY ACTIVITY SUGGESTED AREAS ARE THE REAR RAILING ON THE BACK OF THE PLAYSET OR ON THE RAILINGS ON THE CLATTER BRIDGE TOWER INSTALLATION INSTRUCTIONS COME WITH THE TELESCOPE 90 ...

Page 101: ...STEP 43 FLAG KIT IF YOU HAVE NOT ALREADY DONE SO INSTALL THE FLAGS PER STEP 10 IN THE TREEHOUSE ADD ON KIT INSTRUCTIONS IN THE APPENDIX RETURN TO THIS PAGE AND CONTINUE CONSTRUCTION 91 ...

Page 102: ...S 1 PLACE THE 5 4 X 6 X 22 SANDBOX SEATS ONTO THE TOP OF THE SANDBOX BOARDS AS SHOWN BELOW 2 ATTACH THE SANDBOX SEATS TO THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 3 LOCATE THE NAME PLATE FOR YOUR PLAY SET ATTACH THE NAME PLATE TO THE FRONT OF THE SWING BEAM WITH 8 X 1 WOOD SCREWS 4 PLACE THE WARNING PLATE ON THE FRONT OF THE SET AND FASTEN WITH THE SCREWS PROVIDED WITH IT 92 ...

Page 103: ...REWS 4 REPEAT SUBTEPS 2 AND 3 ON THE OTHER SIDE OF THE PLAY SET PLASTIC SUNBURST 8 X 2 1 2 WOOD SCREWS 8 X 2 WOOD SCREWS 6 IN THE SIDES 2 IN TRIANGLE PORTION PLASTIC SUNBURST ROOF SUPPORTS 1 LOCATE ONE PLASTIC SUNBURST PIECE 2 PLACE THE SUNBURST UNDER THE ROOF OVERHANG AT THE REAR OF THE PLAYSET FIT IT AGAINST THE BOTTOM SIDE OF THE ROOF BOARDS AND AGAINST THE ROOF SUP PORTS 3 ATTACH THE PLASTIC S...

Page 104: ...AGAINST YOUR HAND IF THE TOP PART OF THE STAKE TWISTS WHEN IT ENCOUNTERS A ROCK OR ROOT YOU MAY HAVE TO BEND THE TOP PORTION OF THE STAKE AGAINST THE SWING LEG FINALLY INSTALL THE SCREW AND WASHER 2 ATTACH EACH GROUND STAKE TO THE SWING LEG WITH A 14 X 2 PAN HEAD SCREW AND A 1 4 FENDER WASHER PROVIDED WITH THE GROUND STAKE DETAIL A SCALE 1 6 STAKE PAN HEAD SCREW 14 x 2 GROUND 1 4 FENDER WASHER 94 ...

Page 105: ...1 GO TO THE REAR CENTER POST ON THE DECK 2 DRILL A 3 16 PILOT HOLE BY 1 DEEP LOCATED 1 BELOW THE T NUT INTO THE REAR CENTER POST 3 PLACE THE SPACER INSIDE THE STEERING WHEEL 4 SECURE THE STEERING WHEEL TO THE REAR CENTER POST WITH THE WASHER AND THE LAG SCREW RPOVIDED 5 SNAP THE STEERING WHEEL CAP INTO THE HUB OF THE STEERING WHEEL 95 ...

Page 106: ...PART 2 CLATTER BRIDGE ASSEMBLY 96 ...

Page 107: ...BRIS 3 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POSTS IN THE AREA YOU INTEND ON BUILDING THE TOWER OF THE CLATTER BRIDGE 4 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POSTS SHOULD FACE NOTE LETTERS A B C AND D ARE FOR REFERENCE ONLY YOUR POSTS ARE NOT LABELED WITH THESE LETTERS 5 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DI...

Page 108: ...OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE RIGHT SIDE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE COUNTERSUNK HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS 5 DO NOT INSTALL LAG SCREWS AT THIS TIME 2 X 4 X 36 3 4 FRONT OF TOWER OFFS...

Page 109: ...T SIDE CORNER POSTS IN THE MIDDLE OF THE CORNER POSTS THE COUNTERSUNK HOLES IN THE BOTTOM PANEL BOARD MUST BE OFFSET UP 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE BOTTOM PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 5 LAY THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON TOP OF THE LEFT SIDE CORNER POSTS 6 USE 5 16 X 4 1 2 HEX BOL...

Page 110: ...E ASSEMBLIES 2 FASTEN THE 2 X 4 X 36 3 4 DECK SUPPORTS TO THE HOLES AT 54 1 2 WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 D STEP 4 DECK SUPPORTS LEFT SIDE DECK SUPPORT HEX BOLT 5 16 X 4 1 2 FRONT OF TOWER FRAME CLARITY NOT SHOWN FOR 5 16 WASHER 2 X 4 X 36 3 4 2 X 6 BOTTOM PANEL BOARD RIGHT SIDE FRAME 2 X 4 X 36 3 4 DECK SUPPORT WITH HOLES 100 ...

Page 111: ...NDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE FRONT OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS D STEP 5 FRONT FRAME ASSEMBLY BOARD HEX BOLT 5 16 WASHER 5 16 X 4 1 2 OFFSET DOWN SANDBOX BOARD 2 X...

Page 112: ...N THE SANDBOX BOARD SHOULD BE OFFSET DOWN 2 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE TOP HOLES OF THE SANDBOX BOARD TO THE T NUTS INSTALLED ON THE CORNER POSTS THE BOTTOM HOLES WILL BE USED LATER 3 PLACE THE 2 X 4 X 36 3 4 TOP PANEL BOARD ON THE REAR OF THE CORNER POSTS 4 USE 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS TO ATTACH THE HOLES OF THE TOP PANEL BOARD TO THE T NUTS INSTALLED...

Page 113: ...DECK OF THE TOWER TO THE DECK OF THE FORT PLACE A DECK BOARD ACROSS THE 2 X 4 S THEN PLACE A 2 X 4 X 66 BRIDGE RAIL ON TOP OF THE DECK BOARD AND ON TOP OF THE FORT DECK PLACE A LEVEL ON TOP OF THE 66 BRIDGE RAIL THEN MAKE THE DECKS LEVEL TO ONE ANOTHER D 59 5 16 X 3 1 2 LAG SCREW 5 16 WASHER FRONT OF TOWER PUT 5 16 X 3 1 2 LAG SCREWS IN THE BOTTOM HOLES OF THESE BOARDS ONCE YOU LEVEL AND SQUARE TH...

Page 114: ...E THE 5 4 X 4 X 29 3 8 DECK SPACERS BETWEEN THE CORNER POSTS MAKE EACH DECK SPACER FLUSH TO THE INSIDE SURFACE OF THE 2 X 6 OR THE OUTSIDE SURFACE OF THE CORNER POSTS DO NOT ATTACH THE DECK SPACERS YET 5 4 X 4 X 29 3 8 DECK SPACER 2X 1 8 4 3 3 4 1 3 4 1 3 4 5 4 X 4 X 29 3 8 A B 2 X 6 X 36 3 4 BOTTOM PANEL BOARD TOWER C D FRONT OF INSIDE OF THE 2 X 6 DECK SPACER MAKE FLUSH TO 5 4 X 4 X 29 3 8 DECK ...

Page 115: ...BOTTOM PANEL BOARD SHOULD FLUSH TO THE TOP OF THE DECK 3 FASTEN THE BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS LEAVE THE LAG SCREWS LOOSE UNTIL THE NEXT STEP 2 X 6 UNTIL NEXT STEP B 5 16 WASHER A LAG SCREW TOWER AT LEFT LEAVE LOOSE D OF C 5 16 X 3 1 2 FRONT 5 4 X X 4 X 36 1 2 DECK BOARD 2 X 6 X 36 3 4 BOTTOM PANEL BOARD OFFSET UP MAKE TOP OF THE BOARD FLU...

Page 116: ...RS IN THE 2 X 6 AT THE FRONT OF THE TOWER AND IN THE BOTTOM PANEL BOARD WITH HOLES 5 TIGHTEN THE FASTENERS IN THE 2 X 6 ON THE LEFT SIDE OF THE TOWER 6 PLACE THE 2 X 4 X 36 3 4 BOTTOM PANEL BOARD AGAINST THE RIGHT SIDE OF THE TOWER LEVEL THE TOP OF THE BOARD WITH THE TOP OF THE DECK BOARDS FASTEN IT TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS AT THE LEFT SIDE OF THE TOWER WI...

Page 117: ...EWS 5 4 X 6 X 36 1 2 DECK BOARD C A B STEP 11 DECK D 1 INSTALL THE 5 4 X 6 X 36 1 2 DECK BOARDS LEAVE A UNIFORM APPROXIMATELY 1 4 SPACE BETWEEN THE DECK BOARDS ATTACH THE DECK BOARDS TO THE DECK SUPPORTS WITH 2 WOOD SCREWS 107 ...

Page 118: ... TOWER INSTALL THE FIRST PANEL SLAT 2 5 8 FROM THE CORNER POST THEN INSTALL THE REMAINING FOUR PANEL SLATS 2 7 8 APART AS SHOWN IN THE PICTURE AT THE MIDDLE LEFT BELOW ATTACH THE PANEL SLATS WITH 2 WOOD SCREWS 4 ON THE FRONT SIDE OF THE TOWER INSTALL THE PANEL SLATS AS SHOWN IN THE PICTURE AT THE BOTTOM LEFT BELOW ATTACH THE PANEL SLATS WITH 2 WOOD SCREWS STEP 12 PANEL SLATS 2 X 6 LEFT SIDE SLATS ...

Page 119: ...2 TIC TAC TOE MOUNTS 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIE TAC TOE MOUNT STEP 13 TIC TAC TOE ASSEMBLY TIC TAC TOE MOUNT 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT GREEN BRACKET GREEN BRACKET 5 4 X 3 X 17 1 2 TIC TAC TOE AFTER ASSEMBLING 109 ...

Page 120: ...S AT THE FRONT OF THE PLAY SET ON THE INSIDE THE TIC TAC TOE SHOULD BE APPROXIMATELY 3 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS MOUNTS ATTACHED PANEL WITH TIC TAC TOE 8 X 1 3 4 WOOD SCREWS 3 PANEL SLATS AT FRONT OF TOWER 110 ...

Page 121: ... POST WITH 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS 2 MEASURE 16 FROM THE TOP OF EACH BRIDGE RAIL AND MAKE A PENCIL MARK ON THE INSIDE OF THE CORNER POSTS 3 PLACE THE BOTTOM OF EACH LOWER 2 X 4 X 66 BRIDGE RAIL ON THE MARK ON THE CORNER POST D STEP 15 BRIDGE RAILS EACH END LAG SCREW TOP PANEL BOARD FACE THE INSIDE IN OF BRIDGE RAIL 2 X 4 X 66 COUNTERSUNK HOLES COUNTERSUNK HOLES FACE THE INSIDE TO...

Page 122: ...RIDGE RAIL AND ATTACH THEM TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 3 ATTACH EACH LOWER BRIDGE RAIL TO THE CORNER POSTS USING THE 16 DIMENSION AT THE FORT AS SHOWN ON STEP 15 AND BELOW ATTACH EACH LOWER BRIDGE RAIL WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 16 X 3 1 2 LAG SCREW TOP BRIDGE RAIL LOWER BRIDGE RAIL 5 16 WASHER 59 CORNER POST TO CORNER POST 112 ...

Page 123: ... END WITH A 1 8 DRILL BIT SEE TOP IMAGE BELOW 2 PLACE THE BRIDGE RAIL SLATS 3 FROM THE FACE OF THE CORNER POSTS AND ATTACH WITH 2 WOOD SCREWS THE SLATS WILL MOUNT ON THE OUTSIDE OF THE BRIDGE RAILS 3 ATTACH THE REMAINING SLATS TO THE UNIT WITH 3 SPACING BETWEEN THE SLATS SLAT 5 4 X 3 X 16 BRIDGE RAIL 2 WOOD SCREW LEFT SIDE VIEW SPACE OFF CORNER POST 3 3 SLAT SPACING 113 ...

Page 124: ...S USE A HAMMER TO SEAT THE T NUTS INTO THE BOARDS 2 FLIP ALL 15 BRIDGE DECK BOARDS OVER SO THAT THE FLANGE OF THE T NUT IS FACING DOWN LAY THE BRIDGE DECK BOARDS OUT ON A FLAT SURFACE AS SHOWN BELOW STEP 18 BRIDGE DECK AND CHAIN ASSEMBLY BRIDGE DECK T NUT BOARD 2 X 4 X 29 T NUT FLANGE 114 ...

Page 125: ... DECK BOARD 96 CHAIN SECTIONS B 1 LOCATE TWO 96 CHAIN SECTIONS THAT SHIPPED WITH THE CLATTER BRIDGE 2 PLACE THE CHAINS OVER THE HOLES IN THE BRIDGE DECK BOARDS AS SHOWN BELOW 3 LINE UP THE 18TH LINK IN THE CHAINS WITH THE FIRST BRIDGE DECK BOARD HOLES STEP 19 BRIDGE DECK AND CHAIN ASSEMBLY 115 ...

Page 126: ...E BETWEEN THE BOLTS 4 PLACE A 5 16 X 1 3 4 HEX BOLT WITH 5 16 WASHER THROUGH THE CHAIN LINK THEN THROUGH THE 5 16 WASHER THEN THROUGH THE HOLE IN THE BRIDGE DECK BOARD AND SCREW IT INTO THE T NUT TIGHTEN THE BOLT BUT NOT SO TIGHT THAT YOU CRACK THE WOOD 5 REPEAT SUBSTEPS 3 4 UNTIL YOU HAVE SECURED THE CHAIN TO THE BRIDGE DECK BOARDS ALONG ONE SIDE THEN START OVER WITH THE OTHER CHAIN AND REPEAT TH...

Page 127: ...ARD AND THE BOTTOM 1 LAY THE BRIDGE DECK CHAINS ASSEMBLY BETWEEN THE PLAY SET AND THE TOWER WITH THE CHAINS FACING THE GROUND THREAD THE CHAIN ENDS IN THE BRIDGE DECK ASSEMBLY THROUGH THE HOLES IN THE BOTTOM PANEL BOARD AND DECK SUPPORT BOARD ON THE TOWER 3 REPEAT THIS PROCESS AT THE PLAY SET TO ATTACH THE CHAINS AT THE PLAY SET EACH CHAIN MUST GO THROUGH TWO BOARDS NO EXCEPTIONS SCALE 1 6 DETAIL ...

Page 128: ...OOF SUPPORTS FLUSH WITH ONE ANOTHER PLACE A ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS AS SHOWN THE EDGES SHOULD BE FLUSH WHERE SHOWN BELOW 3 USE FOUR 8 X 2 WOOD SCREWS TO ATTACH THE ROOF PEAK SUPPORT TO THE ROOF SUPPORTS AS SHOWN BELOW 4 MAKE ONE MORE ROOF SUPPORT ASSEMBLY BY REPEATING 2 AND 3 ROOF SUPPORT RIGHT 2 X 4 X 27 2 X 4 X 27 ROOF SUPPORT LEFT COUNTERSUNK HOLE FACES UP 5 4 X 6 X 10 ROO...

Page 129: ... 33 7 16 STEP 23 DRILLING CORNER POST HOLES 1 CHECK THE DIMENSION OF THE ROOF SUPPORT ASSEMBLIES AS SHOWN BELOW BEFORE DRILLING HOLES 2 MEASURE AS SHOWN BELOW AND MAKE MARKS ON THE CORNER POSTS ON THE INSIDE 3 DRILL A 9 64 HOLE BY 2 1 2 DEEP AT EACH MARK 4 REPEAT SUBSTEPS 2 3 ON THE INSIDE OF THE OTHER POSTS AS POINTED OUT BELOW 119 ...

Page 130: ...ON OUTSIDE STEP 24 INSTALL ROOF SUPPORT ASSEMBLIES 1 PLACE TWO ROOF SUPPORT ASSEMBLIES ON THE CLATTER BRIDGE TOWER DECK 2 THE TRIANGLE ROOF PEAK SUPPORT SHOULD FACE THE OUTSIDE 3 ATTACH EACH ROOF SUPPORT ASSEMBLY TOTHE HOLES DRILLED ON THE INSIDE OF THE CORNER POSTS WITH TWO 5 16 X 3 1 2 LAG SCREWS WITH TWO 5 16 WASHERS 120 ...

Page 131: ...SIDE OF THE ROOF SUPPORTS ROOF SUPPORT B OVERHANG A OVERHANG STEP 25 ROOF STARTERS 1 PLACE THE 1 X 4 X 36 3 4 GROOVE ONLY ROOF STARTERS AT THE PEAK OF THE ROOF REFER TO THE DIAGRAM BELOW AND MAKE THE OVERHANG THE SAME ON EACH SIDE OF THE STARTER 2 PLACE THE STARTERS AS CLOSE TO EACH OTHER AS POSSIBLE WITHOUT THEM OVERLAPPING 3 FASTEN THE ROOF STARTER BOARDS TO THE ROOF SUPPORTS WITH 1 1 2 WOOD SCR...

Page 132: ... 8 X 1 1 2 WOOD STEP 26 ROOF PEAK ASSEMBLY TO THE ROOF STARTERS WITH EIGHT 8 X 1 1 4 WOOD SCREWS 2 PLACE THE ROOF PEAK ASSEMBLY ON TOP OF THE ROOF STARTERS FASTEN THE ROOF PEAK END VIEW ROOF PEAK ASSEMBLY ROOF STARTERS ROOF PEAK ASSEMBLY 8 X 1 1 4 WOOD SCREWS FLUSH 8 X 1 1 2 BOARD 1 ROOF PEAK WOOD SCREW BOARD 2 ROOF PEAK FLUSH ROOF PEAK ASSEMBLY 122 ...

Page 133: ... 1 1 2 WOOD SCREWS 2 SLIDE THE NEXT ROOF BOARD TONGUE INTO THE GROOVE OF THE PREVIOUS ROOF BOARD SECURE THE ROOF BOARD TO THE ROOF SUPPORTS WITH FOUR 8 X 1 1 2 WOOD SCREWS 3 REPEAT SUBSTEP 2 FOR THE NEXT 3 ROOF BOARDS 4 LOCATE A 1 X 4 X 36 3 4 ROOF FINISHER TONGUE ONLY INSERT THE TONGUE OF THE ROOF FINISHER INTO THE GROOVE OF THE LAST ROOF BOARD SECURE THE ROOF FINISHER TO THE ROOF SUPPORTS WITH F...

Page 134: ...HE CLATTER BRIDGE LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK SPACER 2 PREDRILL 1 8 HOLES INTO THE DECK SPACER AT THE SCREW LOCATIONS 3 ATTACH THE SLIDE TO THE DECK SPACER WITH 1 1 4 PAN HEAD SCREWS DO NOT OVERTIGHTEN A 1 1 4 PAN HEAD SCREW DO NOT OVERTIGHTEN 4 124 ...

Page 135: ...SLAT FLUSH TO THE SIDE OF THE BRIDGE RAILS AS SHOWN BELOW 2 ATTACH THE PANEL SLAT TO THE ROPE LADDER SUPPORT AND FRONT FACE BOARD ON THE INSIDE WITH 8 X 2 WOOD SCREWS STEP 29 PANEL SLAT ATTACH PANEL SLAT FLUSH TO SIDE OF BRIDGE RAILS 125 ...

Page 136: ...TIC PLUGS 1 LOCATE FOUR PLASTIC PLUGS 2 APPLY A DAB OF CLEAR SILICONE ONTO EACH PLUG AND TAP THEM INTO THE FRONT AND BACK SIDE OF THE HOLES SHOWN BELOW APPLY CLEAR SILICONE ONTO PLUGS AND TAP THEM INTO EACH END OF THESE HOLES 126 ...

Page 137: ...1 2 PAN HEAD SCREWS IN EACH HOLE TO FASTEN THE PLASTIC SUNBURST TO THE ROOF SIDES REPEAT SUBSTEPS 2 THROUGH 4 FOR THE PLASTIC SUNBURST ON THE OTHER SIDE OF THE ROOF PLASTIC DORMER SUNBURST PIECES A CLATTER BRIDGE ROOF DETAIL A SCALE 1 3 8 X 1 2 PAN HEAD SCREW PREDRILL 7 64 PILOT HOLES X 1 2 DEEP AT EACH HOLE LOCATION ON BOTH SIDES OF THE PLASTIC SUNBURST INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HO...

Page 138: ...et that will be leftover when construction is completed 2 pieces 125 3 2850 PS Panel Slats We include these parts for various ways of building the clatter bridge tower 1 piece 2 4 2856 CPFR Center Post Front Rear This part is only used in play sets that do not have a clatter bridge on the front of the play set 1 piece 125 4 4038 DS Deck Spacer This part is used for playsets that do not have a tube...

Page 139: ...APPENDIX 128 ...

Page 140: ... SCREW QTY 2 8 X 2 WOOD SCREW QTY 4 2 SQUARE DRIVE BIT QTY 1 Chimney and Dormers Hardware Kit 8 10 2015 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES ...

Page 141: ...ASSEMBLY CHIMNEY RIGHT SIDE ASSEMBLY 1 LEFT SIDE CHIMNEY ASSEMBLY 1 CHIMNEY FRONT 1 DESCRIPTION PICTURE QTY ...

Page 142: ...CHIMNEY 2 MOUNTING 1 ASSEMBLY 1 LEFT SIDE DORMER BLOCK 5 4X3X6 3 4 CHIMNEY REAR ASSEMBLY DESCRIPTION PICTURE QTY ...

Page 143: ...DESCRIPTION PICTURE QTY 2 RIGHT SIDE DORMER 07 0031 ASSEMBLY PLASTIC DORMER SUNBURST 2 ...

Page 144: ...KE SURE THE FRONT ROOF EDGES ARE FLUSH TO ONE ANOTHER 3 FASTEN THE LEFT DORMER SIDE TO THE PEAK SUPPORT WITH 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 3 TO CONSTRUCT ANOTHER ROOF ASSEMBLY BOTTOM VIEW FRONT ROOF EDGES FLUSH TO ONE ANOTHER HERE FRONT FACE SUPPORTS THE BACK OF THE PLASTIC DORMER SUNBURST WILL SIT AGAINST THESE IN THE NEXT STEP COMPLETED ROOF ASSEMBLY ...

Page 145: ...T INSTALL A 8 X 1 2 PAN HEAD SCREW AT EACH HOLE LOCATION STEP 2 DORMER 1 PLACE THE PLASTIC DORMER SUNBURST AGAINST THE FRONT FACE SUPPORT ON THE LEFT AND RIGHT ROOF SIDES 2 PREDRILL 7 64 PILOT HOLES BY 1 2 DEEP INTO THE ROOF SIDES AT EACH HOLE LOCATION 3 INSTALL 8 X 1 2 PAN HEAD SCREWS TO FASTEN THE SUNBURST TO THE ROOF SIDES REPEAT SUBSTEPS 1 THROUGH 3 TO CONSTRUCT THE SECOND DORMER A ...

Page 146: ... TO SIDE ON TOP OF THE ROOF 4 ATTACH THE DORMER TO THE ROOF WITH ONE 8 X 2 1 2 WOOD SCREW AT THE REAR PEAK OF THE ROOF ATTACH THE DORMER SUNBURST TO THE ROOF WITH TWO 8 X 1 1 2 WOOD SCREWS REPEAT SUBSTEPS 1 THROUGH 4 FOR THE DORMER ON THE OTHER SIDE OF THE ROOF 8 x 2 1 2 WOOD SCREW DORMER 8 x 1 1 2 WOOD SCREWS DORMER THE UNIT SHOWN ABOVE MAY NOT BE YOUR EXACT PLAY SET SHOWN FOR ILLUSTRATION PURPOS...

Page 147: ...SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW 1 FIND THE REAR AND RIGHT SIDE OF THE CHIMNEY 2 ATTACH THE REAR AND RIGHT SIDES OF THE CHIMNEY WITH A 2 WOOD SCREW CHIMNEY REAR USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY RIGHT SIDE CHIMNEY LEFT SIDE USE A 2 WOOD SCREW IN THIS LOCATION CHIMNEY FRONT ...

Page 148: ... 5 CHIMNEY 1 ATTACH THE CHIMNEY SIDES FROM THE PREVIOUS SIDES TO FORM THE CHIMNEY WITH 2 AND 1 1 4 WOOD SCREWS USE A 2 WOOD SCREW IN THIS LOCATION EACH SIDE USE 1 1 4 WOOD SCREWS IN THIS LOCATION EACH SIDE ...

Page 149: ...ROOF USE THE DIAGRAM BELOW AS A GUIDE FOR A SUGGESTED PLACE TO MOUNT THE CHIMNEY 2 AFTER INSTALLING THE CHIMNEY MOUNTING BLOCK PLACE THE CHIMNEY ASSEMBLY ON THE ROOF SO THAT THE INSIDE OF THE BACK WALL RESTS AGAINST THE BLOCK 3 FASTEN THE CHIMNEY TO THE CHIMNEY MOUNTING BLOCK WITH A 8 X 1 1 2 WOOD SCREW IN EACH SIDE 1 ON EACH SIDE WOOD SCREWS BACK WALL OF CHIMNEY CHIMNEY MOUNTING BLOCK 5 4 X 3 X 6...

Page 150: ...h 4 Repeat substeps 1 through 3 for the mesh panel on the lower bridge rail on the opposite side 2 The recessed area in the grommet will receive the washer Place a pan head screw through a washer TWO FOR RESIDENTIAL USE ONLY NOTE THE GROMMETS HAVE A RECESSED PART ON ONE SIDE AN IT SHOULD FACE YOU YOU MAY PRE DRILL 1 8 X 1 DEEP HOLES AT EACH GROMMET LOCATION ALONG THE TOP PRIOR TO INSTALLING THE PA...

Page 151: ...lign the edge of the mesh border with the end of the go from the center grommet to the other side and do the same from the center grommet to one end of the mesh and repeat the mark drill install fasteners procedure Then BOARDS THAT ARE FASTENED TO THE CHAINS WITH THE END OF THE 2 X 4 BRIDGE DECK MARK THROUGH THE CENTER OF THE CENTER GROMMET ONTO THE MIDDLE DECK BOARD DRILL A 1 8 X 1 DEEP HOLE AT T...

Page 152: ...Model 1525 BOXES 1525 wood box 1525 Hardware box 2 Windows REV 6 8 2020 Note Plastic Sunburst and Flags shown come with your playset These items are not included with the 1525 kit Treehouse Add On Kit ...

Page 153: ... front of the front corner posts at the top should be relocated to the front slats of the Treehouse Add On Kit Wood Accessory and Hardware Lists These lists for the Treehouse Add On Kit are in the Appendix at the end of your play set instruction manual or they are included with this sheet Steps to complete the Treehouse Add On Kit The instruction steps for the Treehouse Add On Kit are in the Appen...

Page 154: ... 9 12 Assembling The Roof Panels Step 1 Roof Peak Support Step 2 Mounting Roof Sections to Play Set Step 3 Roof Peak Step 4 Sun Support Step 5 Plastic Sunburst Step 6 Wall Panel Boards Step 7 Plastic Windows Step 8 Wall Panel Boards Step 9 Flag Kit Step 10 Telescope Instructions to relocate Pages 23 PLEASE READ OWNER S MANUAL CAREFULLY BEFORE STARTING ASSEMBLY TABLE OF CONTENTS 3 ...

Page 155: ... time and familiarize you with all the different pieces in the hardware bag Important note Wood has some natural defects such as knots surface cracks etc We reject parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the c...

Page 156: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 157: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 158: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 159: ... 9 64 ___ Wrench and Socket ___ Deep Well Socket ___ Level ___ Tape Measure ___ Extension Cord if using standard drill ___ Hammer ___ Pencil KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Plastic Windows Hardware see following pages Wood Components see following pages 8 ...

Page 160: ...5 16 X 3 1 2 5 16 WASHER QTY 2 8 X 1 1 4 WOOD SCREW QTY 32 1525 HARDWARE PAGE 1 OF 1 11 18 2014 S O 8 X 1 1 2 WOOD SCREW QTY 92 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 9 ...

Page 161: ...2 BOARD WALL PANEL 1 4 1000 WPB 1 3 1150 WTB 1 3 1406 WPB WALL PANEL BOARD 2 1 4 2175 WPB 3 WALL PANEL BOARD 1 4 2025 WPB 1 X 3 X 14 06 2 BOARD WALL PANEL 1 X 4 X 21 75 1 2 0988 WPB 1 X 4 X 20 25 1 X 4 X 10 00 WALL PANEL BOARD 1 1 X 4 X 20 50 WALL PANEL BOARD 1 4 2050 WPB 10 ...

Page 162: ...TY 1 1 5 0688 RP 1 RIGHT 1 4 1825 WPB ROOF SUPPORT 1 X 4 X 18 25 WALL PANEL BOARD 2 4 5113 RSR 1 1 ROOF PEAK 1 X 5 X 6 88 2 3 3570 SS 2 SUN SUPPORT 2 X 3 X 35 70 2 X 4 X 51 13 2 X 4 X 51 13 ROOF SUPPORT LEFT 2 4 5113 RSL 11 ...

Page 163: ...1 BOX 1525 HARDWARE BOX 4 10 4350 RPRA 4 10 4350 RPLA ROOF PANEL PANEL RIGHT ASSEMBLY 07 0013 ROOF PANEL 1 4 X 10 X 43 50 LEFT ASSEMBLY 4 X 10 X 43 50 WINDOW HARDWARE 1 2 PICTURE DESCRIPTION QTY 12 ...

Page 164: ...NT VIEW FLUSH 3 ATTACH USING 8 X 1 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES INTO THE ROOF SUPPORT 1 3 FOR THE ROOF SECTION RIGHT ROOF SECTION LEFT 4 X 10 X 43 50 ROOF PANEL RIGHT ASSEMBLY REPEAT SUB STEP 4 FIND THE 2 X 4 X 51 13 ROOF SUPPORT RIGHT AND THE ROOF SUPPORT LEFT COUNTERBORED HOLE 8 X 1 1 2 WOOD SCREW ANGLED END TOP ANGLED END TOP 4 X 10 X 43 50 ROOF PANEL LEFT 2 MAKE SURE THE ANGLE...

Page 165: ...ROOF SUPPORTS AT THE FRONT OF THE PLAYSET YOU WILL NEED TO REMOVE IT LAY THE ROOF SECTION LEFT AND THE ROOF SECTION RIGHT ON A FLAT SURFACE ALIGN THE ANGLED ENDS FLUSH WITH ONE ANOTHER 2 PLACE THE ROOF PEAK SUPPORT ON TOP OF THE ROOF SUPPORTS MAKE SURE THE ROOF PEAK SUPPORT TOP EDGES ARE FLUSH AGAINST THE BOTTOM FACE OF THE ROOF SECTION BOTTOM BATTEN FASTEN USING FOUR 8 X 2 WOOD SCREWS THROUGH THE...

Page 166: ...RE THERE ARE NO GAPS IN BETWEEN ROOF BOARDS REMOVED FOR CLARITY ROOF SECTION ASSEMBLY 5 16 X 3 1 2 LAG SCREW FRONT OF PLAY SET PLAY SET ROOF SUPPORT ROOF SUPPORT 5 16 WASHER PLAY SET CORNER POST 3 FASTEN THE ROOF SECTION TO THE PLAY SET ROOF SUPPORTS USING SIX 8 X 2 1 2 WOOD SCREWS THROUGH THE TOP BATTEN PRE DRILLED HOLES CORNER POST SIDE INSIDE VIEW LAG SCREW PLAY SET ROOF SUPPORT ROOF SECTION AS...

Page 167: ... 5 X 6 88 ROOF PEAK PLAY SET ROOF SUPPORT STEP 4 ROOF PEAK 1 MOUNT THE 1 X 5 X 6 88 ROOF PEAK ON TOP OF THE ROOF SECTION ASSEMBLY FLUSH WITH THE PLAY SET ROOF SUPPORTS FASTEN USING TWO 8 X 1 1 4 WOOD SCREWS GENERIC PLAY SET 16 ...

Page 168: ...UN SUPPORT STEP 5 SUN SUPPORT 1 PLACE THE 2 X 3 X 35 70 SUN SUPPORT IN BETWEEN THE ROOF SUPPORTS FASTEN USING 8 X 2 1 2 WOOD SCREWS THROUGH THE PRE DRILLED HOLES ON EACH END MAKE SURE THERE ARE NO GAPS IN BETWEEN THE SUN SUPPORT AND THE ROOF SUPPORT 17 ...

Page 169: ...LASTIC SUNBURST 1 MOUNT THE PLASTIC SUNBURST TO THE ROOF SUPPORTS ON THE ROOF SECTION ASSEMBLY THE PLASTIC SUNBURST MUST BE UP AGAINST THE OVERHANGING ROOF BOARDS FASTEN THE PLASTIC SUNBURST TO THE ROOF SUPPORTS USING TWO 8 X 2 1 2 WOOD SCREWS ON THE TOP AND SIX 8 X 2 WOOD SCREWS ON THE REMAINING HOLES 18 ...

Page 170: ...ST CENTERED BETWEEN THE WALL PANEL BOARDS PREVIOUSLY INSTALLED FASTEN USING SIX 8 X 1 1 4 WOOD SCREWS 4 MOUNT THE 1 X 3 X 11 50 WINDOW TOP BOTTOM USING THE DIMENSIONS SHOWN IN THE DIAGRAM MAKE SURE THE PRE DRILLED HOLES ARE OFFSET UP ON THE TOP BOARDS AND OFFSET DOWN ON THE BOTTOM BOARDS FASTEN USING TWO 8 X 1 1 2 WOOD SCREWS PER BOARD 5 MOUNT THE 1 X 4 X 21 75 WALL PANEL BOARD NEXT TO THE WINDOW ...

Page 171: ... WALL PANEL BOARD 8 X 1 1 4 1 X 3 X 11 50 WINDOW TOP BOTTOM BOARD PLAY SET FRONT TOP PANEL BOARD FRONT OF PLAY SET PLASTIC WINDOW 1 2 1 2 1 STEP 8 PLASTIC WINDOWS 1 PLACE EACH PLASTIC WINDOW INTO THE FRONT OPENINGS WITH THE 1 WIDE SECTION OF THE WINDOW FRAME AT THE TOP ATTACH EACH WINDOW WITH FOUR 8 X 1 1 4 WOOD SCREWS 20 ...

Page 172: ...AVING A 1 4 2 MOUNT THE 1 X 3 X 14 06 WALL PANEL BOARD NEXT SUPPORT USING TWO 8 X 1 1 2 WOOD SCREWS 3 MOUNT THE 1 X 4 X 10 00 WALL PANEL 4 MOUNT THE 1 X 2 X 9 88 WALL PANEL BOARD CENTERED ON TOP OF THE PREVIOUS WALL PANEL BOARDS IT SHOULD BE ABOVE THE PLAY SET PANEL SLAT AS SHOWN IN THE DIAGRAM MAKE SURE THE HOLES ARE CENTERED ON EACH OF THE BOARDS AND FASTEN IT USING SIX 8 X 1 1 4 WOOD SCREWS REP...

Page 173: ...ENTERED ON THE WALL PANEL BOARD NEXT TO THE CORNER POST AT THE FRONT OF THE FORT 2 ATTACH THE BASE OF THE FLAG WITH THE 1 2 PHILLIPS HEAD SCREWS PROVIDED DO NOT OVER TIGHTEN FLAG HEAD SCREW CORNER POST 1 2 PHILLIPS WALL PANEL BOARD 22 ...

Page 174: ...e vis de fixation fournies 3 Insérez le télescope dans le support de fixation tel qu illustré TELESCOPIO 1 Ubique la abrazadera de montaje en la posición deseada 2 Fije la abrazadera de montaje a la unidad usando el tornillo de montaje suministrado 3 Inserte el telescopio en la abrazadera de montaje como se muestra Telescope Assembly Ensamblaje del telescopio Ensemble de télescope Mounting Screw T...

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