Gorilla Playsets Rambler 1400 Owner'S Manual Download Page 65

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SWING BEAM SIDE RAIL

SWING

BEAM

PLATE

3/8" WASHER

BOLT CAP

SWING BEAM PLATE

3/8" LOCK NUT

SCALE 1 : 8

DETAIL A

SWING BEAM SIDE RAIL

3/8" X 3-1/2"

CARRIAGE BOLT

STEP 33: SWING BEAM PLATE

1: LOCATE THE SWING BEAM PLATE AND PLACE IT ON TOP OF THE SWING BEAM SIDE RAIL.

LINE UP THE HOLES IN THE SWING BEAM PLATE WITH THE HOLES IN THE SWING BEAM SIDE

RAIL.

2: FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SIDE RAIL FROM THE TOP WITH

3/8" X 3-1/2" CARRIAGE BOLTS. USE 3/8" WASHERS , 3/8" LOCK NUTS AND BOLT CAPS ON

THE BOTTOM OF THE SWING BEAM SIDE RAIL TO ATTACH THE SWING BEAM PLATE.

Summary of Contents for Rambler 1400

Page 1: ...right 2013 Gorilla Playsets All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Rambler Model 1400 BOXES 1400 1 1400 2 and SLIDE BOX play sets play sets playsets playsets ...

Page 2: ...hat are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manu...

Page 3: ...ections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will repair or at its discretion replace any above ground part within the stated warranty period that is defective in workmanship or materials This decision is subject to verification of the defect which at Gorilla s discretion may be accomplished by submitting photog...

Page 4: ...ts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our play sets Adult supervision is recommended anytime a play s...

Page 5: ...ate ŝƉ Please select ǇŽƵƌ ĂŐĞ 18 30 31 40 41 50 51 Žǁ ŽůĚ ĂƌĞ ǇŽƵƌ ĐŚŝůĚƌĞŶ 2 3 4 5 6 7 8 Žǁ ǁŽƵůĚ you rate the ƋƵĂůŝƚǇ ŽĨ ƚŚŝƐ ƉƌŽĚƵĐƚ tŽƵůĚ ǇŽƵ ƌĞĐŽŵŵĞŶĚ ƚŚŝƐ ƉƌŽĚƵĐƚ ƚŽ ĨƌŝĞŶĚƐ Θ ĨĂŵŝůǇ Yes No zŽƵƌ ƌĞŐŝƐƚƌĂƟŽŶ ŝŶĨŽƌŵĂƟŽŶ Comments Excellent ǀĞƌĂŐĞ ďŽǀĞ ǀĞƌĂŐĞ ĞůŽǁ ǀĞƌĂŐĞ Poor 3 EASY WAYS TO REGISTER KWd KE ϭ KWd KE Ϯ KWd KE ϯ Ăǆ ƚŚŝƐ ĐŽŵƉůĞƚĞĚ ĨŽƌŵ ƚŽ 678 880 3329 OR DĂŝů ƚŚŝƐ ĐŽŵƉůĞƚĞĚ ĨŽƌŵ ƚŽ ...

Page 6: ...by this natural occurrence please follow the warranty claim procedure found at www gorillaplaysets com Click on the Customer Care tab on the left hand side of the page then click on Warranty Claim and follow the directions KEEPING YOUR PLAYSET LIKE NEW LUBRICATE Spray swing hangers with Pam Mazola or olive oil to stop squeaking Do not use petroleum based products such as WD 40 or motor oil To spee...

Page 7: ...Model 1400 BOXES 1400 1 1400 2 and SLIDE BOX REV 2 5 2013 ...

Page 8: ...ringer Steps 12 15 Top and Bottom Panel Boards Steps 16 17 Building and Mounting Rock Wall Ladder Combination Steps 18 25 Center Posts and Panel Slat Installation Steps 26 30 Trapeze Arm and Safety Board Installation Steps 31 32 Swing Beam Assembly Steps 33 40 Roof Assembly Steps 41 51 Hanging Swings and Trapeze Step 52 Attaching Rock Wall Rocks and Rock Wall Rope Step 53 Attaching Safety Handles ...

Page 9: ...ildren to always go down slides feet first Never slide headfirst Teach children to look before they slide to make sure no one is at the bottom Teach children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck i...

Page 10: ...ioration Replacement should be made of any swing seat that has developed cracks in the plastic seats Ropes cables and chains should be removed and replaced if excessive wear is found Contact us for warranted replacement parts For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 CRF Par...

Page 11: ...loose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height Fine Sand 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 1...

Page 12: ...ore the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and s...

Page 13: ... defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to eliminate unnecessary mistakes P...

Page 14: ...ts EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer wil...

Page 15: ...T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE FACE OF THE WOOD Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is...

Page 16: ...IRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE IN...

Page 17: ...art to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length The BPB abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that the...

Page 18: ...e 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Example 3 8 diameter x 5 lag screw This would be like the 4 x 4 board installation shown below Place the LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 3 8 DIAMETER 11 64 Pre drilling holes for lag s...

Page 19: ...ar is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position is 125 lbs 3 T he MAXIMUM SWING BEAM LOAD IS 425 lbs SWINGING WEIGHT TRAPEZE BAR REV A 8 29 2012 125 LBS MAX 150 LBS MAX SWINGING WEIGHT 150 LBS MAX SWINGING WEIGHT SWING BELT SWING ...

Page 20: ...ral construction process of your new playset before getting started SITE PLAN Playset height 9 feet 11 inches Swing Beam height 6 feet 11 inches Deck height 4 feet Approximate assembly time 10 12 hours 6 foot unobstructed safety perimeter around playset recommended Trapeze Wave Slide Ladder Swing Belts 2 Rock Wall 14 ...

Page 21: ..._ Hammer ___ Pencil ___ Locking Pliers Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Assembly Manual ___ 10 Rock Wall Grip assorted colors ___ 2 Safety Handle ___ 1 Tic Tac Toe ___ 1 Steering Wheel ___ 1 Telescope ___ 1 Wave Slide ___ 2 Flag Kit ___ 2 Ground Stake ___ 1 Window Crown Fort Hardware see fol...

Page 22: ...USED TO MATCH BOLT AND SCREW SIZES 3 8 x 9 CARRIAGE BOLT QTY 1 3 8 x 6 1 2 CARRIAGE BOLT QTY 16 3 8 X 3 1 2 CARRIAGE BOLT QTY 2 3 8 X 3 1 2 HEX LAG SCREW QTY 12 PLASTIC BOLT CAP QTY 23 2 SQUARE DRIVE BIT QTY 1 3 8 X 4 1 2 CARRIAGE BOLT QTY 4 5 16 X 3 1 2 HEX LAG SCREW QTY 24 11 0050 HARDWARE PAGE 1 OF 2 REVISION B 2 5 2013 JH 16 ...

Page 23: ... 2 5 2013 JH 8 9 1 4 3 2 5 6 7 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 5 16 X 4 1 2 HEX BOLT QTY 32 5 16 X 1 1 2 HEX BOLT QTY 6 3 8 WASHER QTY 35 5 16 WASHER QTY 62 TORQUE WASHER QTY 21 8 X 2 WOOD SCREW QTY 244 8 X 2 1 2 WOOD SCREW QTY 40 5 16 TEE NUT QTY 38 17 ...

Page 24: ...4 1100 BPB 2 x 4 x 14 ANGLE SUPPORT 2 4 1400 AS 2 x 4 x 17 ANGLE SUPPORT 2 4 1700 AS 2 x 4 x 22 3 4 LADDER STEP 2 4 2275 LS 2 4 4 4 1 x 5 x 48 3 4 ROOF BOARD 1 5 4875 RB 28 1 x 8 1 2 x 48 3 4 ROOF CAP 1 9 4875 RC 1 2 x 4 x 32 1 2 CENTER POST 2 4 3250 CP 2 18 ...

Page 25: ...SUPPORT SAFETY BOARD LEFT TOP PANEL BOARD 2 4 5400 DS 2 X 4 X 54 LADDER SIDE LEFT 2 4 5400 LLS 2 X 4 X 54 LADDER SIDE RIGHT 2 4 5400 LRWS 1 4 1 2 x 4 x 42 BOTTOM PANEL BOARD 2 4 4200 BPB 1 2 x 4 x 42 TOP PANEL BOARD 2 4 4200 TPB 1 2 x 4 x 48 3 4 ROOF END BOARD 2 4 4875 REB 2 1 19 ...

Page 26: ...2 X 6 X 54 DECK PANEL BOARD 2 6 5400 DPB 2 X 6 X 54 SANDBOX BOTTOM PANEL BOARD 2 6 5400 SBPB 2 X 4 X 58 SWING LEG CROSS MEMBER 2 4 5800 SLCM 1 1 4 1 3 2 X 4 X 54 ROCK WALL SIDE 2 4 5400 RWS 1 2 X 6 X 42 SLIDE ABOVE 2 6 4200 SA 2 X 6 X 55 3 4 WAVE ROOF SUPPORT 2 6 5576 WRS 4 20 ...

Page 27: ...9600 TA 4 X 4 X 81 1 4 CORNER POST 4 4 8125 CP 4 X 4 X 96 SWING LEG 4 4 9600 SL 4 X 6 X 96 SWING BEAM 4 6 9600 SB 4 2 1 1 4 X 4 X 77 1 2 SIDE RAIL 4 4 7750 SR 1 4 X 4 X 77 1 2 SWING BEAM SIDE RAIL 4 4 7750 SBSR 1 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 TTTM 2 21 ...

Page 28: ...WTC 5 4 X 3 X 24 1 4 LADDER BACK 125 3 2425 LB 5 4 X 4 X 35 DECK SPACER 125 4 3500 DS 1 1 2 5 4 X 2 5 8 X 28 1 2 PANEL SLAT 125 3 2850 PS 16 5 4 X 6 X 10 WAVE SUN RAY2 125 6 1000 WSR2 4 5 4 X 6 X 12 1 2 ROOF PEAK SUPPORT 125 6 1250 RPS 2 5 4 X 6 X 13 SUN 125 6 1300 S 2 22 ...

Page 29: ...2 5 4 X 6 X 22 SANDBOX SEAT 125 6 2200 SS 2 5 4 X 6 X 23 7 8 BOTTOM ROCK WALL BOARD 125 6 2388 BRWB 1 5 4 X 6 X 23 7 8 ROCK WALL BOARD 125 6 2388 RWB 5 4 X 6 X 41 3 4 DECK BOARD 125 6 4175 DB 9 8 5 4 X 6 X 44 1 2 SUN SUPPORT 125 6 4450 SS 2 SPACER BLOCK FOR WOOD ROOF 23 ...

Page 30: ...CRIPTION QTY 90 ANGLE BRACKET 11 5013 IRON DUCTILE SWING HANGER 11 4012 SWING BEAM PLATE 11 5002 SWING LEG BRACKET 11 5010 SWING BELT W CHAINS 04 0002 TRAPEZE W CHAINS 04 0005 6 3 6 1 1 2 1 SPRING CLIP 11 4003 24 ...

Page 31: ... SAFETY HANDLES 2 HANDLES ARE IN ONE BAG 07 0005 CLIMBING ROCK 5 ROCKS ARE IN ONE BAG 07 0008 TIC TAC TOE UNASSEMBLED 01 0010 STEERING WHEEL 07 0004 TELESCOPE 07 0001 10 2 1 1 1 ROCK WALL ROPE NOT SHOWN 1 10 FT WAVE SLIDE 25 ...

Page 32: ...TURE DESCRIPTION QTY FLAG KIT PAIR 09 1014 LOGO NAME PLATE GROUND STAKE 2 STAKES ARE IN ONE BAG 07 0016 1 2 NOT SHOWN NOTE GROUND STAKES MAY BE PLASTIC OR WOOD AT OUR DISCRETION 1 WINDOW CROWN 07 0019 1 26 ...

Page 33: ... A HAMMER FLUSH TO THE SURFACE OF THE LUMBER AS DESCRIBED AT THE FRONT OF THIS MANUAL HOLE IS 44 OFF GROUND CORNER POST FRONT OF PLAY SET RIGHT SIDE OF PLAY SET 3 HOLES AT TOP CORNER POST 3 HOLES AT TOP CORNER POST SLIDE EXTENDS OFF THIS SIDE NO T NUT IN THIS HOLE OFF GROUND HOLE IS 44 OFF GROUND HOLE IS 44 HOLE IS 44 OFF GROUND CORNER POST IN THIS HOLE NO T NUT NO T NUT IN THESE HOLES NO T NUT IN...

Page 34: ... NUT STEP 2 SANDBOX BOARDS 1 LOCATE TWO 2 X 6 X 54 SANDBOX BOARDS 2 PLACE THE SANDBOX BOARDS OFFSET UP ON THE OUTSIDE AT THE BASE OF THE LEFT AND RIGHT CORNER POSTS 3 ATTACH THE UPPER HOLES IN THE SANDBOX BOARDS TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THE HEX BOLTS WILL THREAD INTO THE T NUTS ON THE INSIDE OF THE CORNER POSTS 28 ...

Page 35: ...CATE TWO 2 X 4 X 54 DECK SUPPORTS 2 PLACE THE DECK SUPPORTS AS SHOWN ON THE INSIDE OF THE LEFT AND RIGHT CORNER POSTS EACH DECK SUPPORT WILL FASTEN TO THE LOWER HOLES IN THE MIDDLE OF THE CORNER POSTS 3 ATTACH EACH DECK SUPPORT TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THE HEX BOLTS WILL THREAD INTO THE T NUTS ON THE OUTSIDE OF THE CORNER POSTS 29 ...

Page 36: ...SET IN THE MIDDLE 3 ATTACH EACH BOTTOM PANEL BOARD THROUGH THE LOWER HOLES TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THE HEX BOLTS WILL THREAD INTO THE T NUTS ON THE INSIDE OF THE CORNER POSTS FRONT OF PLAY SET RIGHT SIDE OF PLAY SET OFFSET DOWN T NUT CORNER POST LEFT 5 16 WASHER 5 16 X 4 1 2 HEX BOLT 2 X 6 X 42 BOTTOM PANEL BOARD CORNER POST RIGHT 30 ...

Page 37: ... SANDBOX BOARDS 1 LOCATE TWO 2 X 6 X 42 SANDBOX BOARDS 2 PLACE THE SANDBOX BOARDS OFFSET DOWN AGAINST THE BOTTOM OF THE CORNER POSTS ON THE FRONT AND REAR OF THE PLAY SET 3 ATTACH EACH SANDBOX BOARD THROUGH THE UPPER HOLES TO THE CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS THE HEX BOLTS WILL THREAD INTO THE T NUTS ON THE INSIDE OF THE CORNER POSTS 31 ...

Page 38: ...USH STEP 6 BOTTOM AND DECK PANEL BOARDS 1 LOCATE ONE 2 X 6 X 54 BOTTOM PANEL BOARD AND ONE 2 X 6 X 54 DECK PANEL BOARD 2 PLACE THE BOTTOM PANEL BOARD AND DECK PANEL BOARD OFFSET UP ON THE LEFT AND RIGHT OF THE PLAY SET AS SHOWN EACH BOARD WILL ATTACH TO THE UPPER HOLES IN THE MIDDLE OF THE CORNER POSTS ON THE OUTSIDE 3 ATTACH EACH BOARD THROUGH ITS UPPER HOLES WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 ...

Page 39: ...ARE HOLE IN THE TORQUE WASHER WITH THE SQUARE SHANK OF THE CARRIAGE BOLT AND INSERT THE CARRIAGE BOLT INTO THE HOLE IN THE CORNER POST USE A HAMMER TO HIT THE CARRIAGE BOLT IN ORDER TO SEAT THE TEETH OF THE TORQUE WASHERS INTO THE WOOD OF THE CORNER POSTS 4 ATTACH THE SWING BEAM SIDE RAIL TO THE LEFT CORNER POSTS WITH 3 8 X 6 1 2 CARRIAGE BOLTS AND TORQUE WASHERS FROM THE INSIDE OF THE CORNER POST...

Page 40: ...HE DIRECTIONS IN THE FRONT OF THE MANUAL TO LEVEL AND SQUARE YOUR PLAY SET A LEVEL AND CARPENTER S SQUARE WILL BE USEFUL FOR THIS TASK 2 ONCE THE PLAY SET IS LEVEL AND SQUARE PLACE 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS INTO THE EMPTY HOLES IN ALL THE 2 X 6 BOARDS AS SHOWN 34 ...

Page 41: ...X 1 8 THRU ALL 11 1 16 16 1 THRU ALL 1 1 11 2X 1 8 14 STEP 9 DRILL HOLES FOR 14 ANGLE SUPPORTS 1 USE A 1 8 DRILL BIT TO DRILL HOLES IN FOUR 2 X 4 X 14 ANGLE SUPPORTS 2 DRILL HOLES AT THE DIMENSIONS SHOWN BELOW 35 ...

Page 42: ...17 STEP 10 DRILL HOLES FOR 17 ANGLE SUPPORTS 1 USE A 1 8 DRILL BIT TO DRILL HOLES IN FOUR 2 X 4 X 17 ANGLE SUPPORTS 2 DRILL HOLES AT THE DIMENSIONS SHOWN BELOW 2 1 11 16 2X 1 8 THRU ALL 36 ...

Page 43: ...SUPPORT THE INSTALLATION OF THE DECK BOARDS DETAIL B SCALE 1 11 IMPORTANT TOP OF ANGLE SUPPORT MUST BE FLUSH OR BELOW THE TOP OF THE DECK SUPPORT OR IT WILL INTERFERE WITH TOP OF DECK SUPPORT 17 14 BOTTOM PANEL BOARD SUPPORTS BOARD 14 14 14 17 17 DECK BOTTOM PANEL 17 B 8 X 2 1 2 8 X 2 WOOD SCREWS DECK 8 X 2 17 WOOD SCREW WOOD SCREWS SUPPORT DETAIL A SCALE 1 11 WOOD SCREW 8 X 3 8 X 3 WOOD SCREW WOO...

Page 44: ...RILL 1 8 HOLES AT THE DIMENSIONS SHOWN BELOW 1 LOCATE TWO 5 4 X 4 X 35 DECK SPACERS AND EIGHT 5 4 X 6 X 41 3 4 DECK BOARDS DECK SPACERS 5 4 X 6 X 41 3 4 DECK BOARDS QTY 8 1 13 16 37 4 41 3 16 3 15 8 20 7 1 6X 1 8 THRU ALL 9 35 1 16 1 2 1 17 34 7 16 6X 1 8 THRU ALL 38 ...

Page 45: ...OF DECK SUPPORT RIGHT FRONT OF DECK SUPPORT STEP 13 DECK SPACERS 1 LOCATE TWO 5 4 X 4 X 35 DECK SPACERS YOU DRILLED IN STEP 12 2 PLACE THE DECK SPACERS ON TOP OF THE DECK SUPPORTS FLUSH TO THE INSIDE OF THE BOTTOM PANEL BOARDS 3 ATTACH EACH DECK SPACER TO THE DECK SUPPORTS WITH FOUR 8 X 2 WOOD SCREWS 39 ...

Page 46: ...TH 8 X 2 WOOD SCREWS 3 AT THE MIDDLE OF THE BOTTOM PANEL BOARDS DRAW A CENTER LINE DRIVE TWO 8 X 2 1 2 WOOD SCREWS THROUGH THE BOTTOM PANEL BOARD INTO THE END OF THE CENTER DECK SUPPORT DO THIS ON BOTH SIDES OF THE PLAY SET FRONT OF PLAY SET DECK STRINGER 2 X 4 X 54 WOOD SCREW 8 X 2 WOOD SCREW 8 X 2 1 2 WOOD SCREW 8 X 2 WOOD SCREW 8 X 2 1 2 BOARD PANEL BOTTOM BOARD PANEL LINE BOTTOM CENTER RIGHT S...

Page 47: ... EIGHT 5 4 X 6 X 41 3 4 DECK BOARDS THAT WERE DRILLED IN STEP 12 2 LAY THE DECK BOARDS EVENLY ACROSS THE TOP OF THE DECK SUPPORTS THERE WILL BE A GAP OF APPROXIMATELY 1 4 BETWEEN BOARDS 3 ATTACH EACH DECK BOARD TO THE DECK SUPPORTS AND DECK STRINGER WITH SIX 2 WOOD SCREWS 41 ...

Page 48: ... 1 2 HEX BOLTS AND 5 16 WASHERS IN THE BOTTOM HOLES AND 5 16 X 3 1 2 LAG SCREWS WITH 5 16 WASHERS IN THE TOP HOLES OF THE SLIDE ABOVE THE HEX BOLTS WILL THREAD INTO THE T NUTS ON THE INSIDE OF THE CORNER POSTS 4 PLACE THE LEFT TOP PANEL BOARD AGAINST THE CORNER POSTS AT THE TOP ON THE OUTSIDE LINE UP THE HOLES IN THE TOP PANEL BOARD WITH THE HOLES AT THE TOP OF THE CORNER POSTS 4 1 NATTACH THE LEF...

Page 49: ...PANEL BOARD TO THE CORNER POST WITH A 5 16 X 3 1 2 LAG SCREW AND A 5 16 WASHER 3 PLACE THE 2 X 4 X 42 BOTTOM PANEL BOARD DIRECTLY ON TOP OF THE 2 X 6 X 42 BOTTOM PANEL BOARD AT THE REAR OF THE PLAY SET THE END OF THE 2 X 4 X 42 BOTTOM PANEL BOARD SHOULD BE FLUSH TO THE END OF THE 2 X 6 X 42 BOTTOM PANEL BOARD ATTACH THE 2 X 4 X 42 BOTTOM PANEL BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS...

Page 50: ...IDE LEFT ONE 2 X 4 X 54 LADDER SIDE RIGHT AND ONE 5 4 X 3 X 24 1 4 LADDER BACK 2 DRILL 1 8 HOLES AT THE DIMENSIONS SHOWN BELOW REPEAT HOLE PATTERN HERE 2 X 4 X 54 LADDER SIDE RIGHT 11 16 REPEAT HOLE PATTERN HERE 2 X 4 X 54 LADDER SIDE LEFT 5 4 X 3 X 24 1 4 LADDER BACK 1 11 16 16 11 23 9 16 1 44 ...

Page 51: ...H STEP DOES NOT PROTRUDE PAST THE BOTTOM OF THE LADDER SIDES 4 ATTACH EACH STEP TO THE LADDER SIDES WITH FOUR 8 X 2 WOOD SCREWS 1 PLACE THE 2 X 4 X 54 LADDER SIDE LEFT AND THE 2 X 4 X 54 LADDER SIDE RIGHT ON A FLAT SURFACE THE LADDER IS SHOWN BELOW WITH THE FRONT SIDE FACING DOWN NOTE THE ANGLE OF THE NOTCHES THE NOTCHES FOR THE STEPS SHOULD FACE EACH OTHER ON THE INSIDE 2 INSERT T NUTS INTO THE H...

Page 52: ...ER HOLES AT THE DIMENSIONS SHOWN BELOW ROCK WALL BOARD AND ONE 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP 1 LOCATE NINE 5 4 X 6 X 23 7 8 ROCK WALL BOARDS ONE 5 4 X 6 X 23 7 8 BOTTOM QUANTITY 9 ROCK WALL BOARDS 5 4 X 6 X 23 7 8 5 4 X 3 X 23 7 8 ROCK WALL TOP CAP QUANTITY 1 1 23 3 16 8 3 16 4 11 4X 1 8 THRU ALL 23 3 16 1 16 11 8 4 3 4X 1 8 THRU ALL 46 ...

Page 53: ...CE THE BOTTOM ROCK WALL BOARD FLUSH TO THE LAST ROCK WALL BOARD THE BOTTOM ROCK WALL BOARD IS ALSO FLUSH TO THE LADDER SIDE AND ROCK WALL SIDE THE MIDDLE HOLE IN THE BOTTOM ROCK WALL BOARD SHOULD BE OFFSET UP 6 MAKE SURE ALL THE BOARDS ARE SQUARE TO THE ROCK WALL SIDE AND LADDER SIDE THEN ATTACH THE ROCK WALL BOARDS AND BOTTOM ROCK WALL BOARDS TO THE LADDER SIDE AND ROCK WALL SIDE WITH 8 X 2 WOOD ...

Page 54: ...ACE OF THE TOP ROCK WALL BOARD 2 ATTACH THE ROCK WALL TOP CAP TO THE TOP ROCK WALL BOARD LADDER SIDE AND ROCK WALL SIDE WITH 8 X 2 WOOD SCREWS 3 FLIP THE ROCK WALL LADDER ASSEMBLY OVER PLACE THE 5 4 X 3 X 24 1 4 LADDER BACK ON THE BACK SIDE OF THE LADDER SIDES ABOVE THE TOP LADDER STEP MAKE SURE THE LADDER BACK IS SQUARE TO THE LADDER SIDES 4 ATTACH THE 5 4 X 3 X 24 1 4 LADDER BACK TO THE LADDER S...

Page 55: ...CK THAT V SHAPED FLANGE OF BRACKET STEP 23 90 DEGREE ANGLE BRACKETS 1 ATTACH THE V SHAPED FLANGE OF A 90 ANGLE BRACKET TO THE LADDER SIDES AND ROCK WALL SIDE AS SHOWN BELOW 2 EACH 90 ANGLE BRACKET WILL ATTACH TO THE LADDER SIDE OR ROCK WALL SIDE WITH A 5 16 X 1 1 2 HEX BOLT AND A 5 16 WASHER THE HEX BOLT WILL THREAD INTO THE T NUT ON THE LADDER SIDE OR ROCK WALL SIDE 3 SNUG EACH HEX BOLT DOWN SO T...

Page 56: ...ND TOP MOST ROCK WALL BOARD 2 PLACE THE LADDER ROCK WALL AGAINST THE RIGHT SIDE OF THE PLAY SET CENTER THE LADDER SIDE RIGHT WITH THE CENTER OF THE 2 X 6 X 54 DECK PANEL BOARD 3 THE BOTTOM OF EACH 90 ANGLE BRACKET SHOULD BE 3 4 FROM THE BOTTOM OF THE DECK PANEL BOARD 4 MARK THROUGH THE HOLE IN EACH 90 ANGLE BRACKET ONTO THE DECK PANEL BOARD WITH A PENCIL OR PEN 5 MOVE THE LADDER ROCK WALL AWAY FRO...

Page 57: ...1 1 2 HEX BOLTS AND 5 16 WASHERS EACH HEX BOLT WILL THREAD INTO THE T 3 REPLACE THE TOP ROCK WALL BOARD THEN REPLACE THE ROCK WALL TOP CAP NUT ON THE INSIDE OF THE DECK PANEL BOARD 1 PLACE A T NUT IN THE BACK SIDE OF THE DECK PANEL BOARD INTO EACH OF THE THREE HOLES DRILLED PREVIOUSLY 2 ATTACH THE 90 ANGLE BRACKETS ON THE LADDER ROCK WALL TO THE PLAY SET WITH NOTE DECK BOARDS REMOVED FOR CLARITY 5...

Page 58: ...OLE IS ALREADY DRILLED IN THE BOARD 1 1 1 1 1 2 8 THRU ALL 1 2 X 1 11 16 1 LOCATE TWO 2 X 4 X 32 1 2 CENTER POST 2 DRILL 1 8 DIAMETER HOLES AT THE DIMENSIONS SHOWN BELOW 2 X 4 X 32 1 2 CENTER POST STEP 26 DRILLING CENTER POSTS 52 ...

Page 59: ... FROM THE OUTSIDE SQUARE THE CENTER POSTS TO THE BOTTOM PANEL BOARD ATTACH THE CENTER POSTS TO THE BOTTOM PANEL BOARD WITH TWO 8 X 2 1 2 WOOD SCREWS 2 INSTALL A T NUT INTO THE HOLE IN THE 2 X 4 X 32 1 2 CENTER POST PLACE THE CENTER POST AGAINST THE SIDE RAIL AND LINE UP THE HOLES ATTACH THE CENTER POST TO THE SIDE RAIL WITH A 5 16 X 4 1 2 HEX BOLT AND A 5 16 WASHER FROM THE OUTSIDE SQUARE THE CENT...

Page 60: ...L SLATS AND TWO 5 4 X 3 X 17 1 2 TIC TAC TOE 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNT QUANTITY 2 2 DRILL 1 8 DIAMETER HOLES AT THE DIMENSIONS SHOWN BELOW 5 4 X 3 X 28 1 2 PANEL SLAT QUANTITY 16 STEP 28 DRILLING PANEL SLATS TIC TAC TOE MOUNTS 1 5 16 1 4 1 1 1 4 2X 1 8 THRU ALL 54 ...

Page 61: ...E FRONT SIDE LEFT PANEL SLATS 4 ON THIS SIDE STEP 29 INSTALLING PANEL SLATS 1 LOCATE TWELVE 5 4 X 3 X 28 1 2 PANEL SLATS 2 PLACE THE PANEL SLATS ON THE FRONT SIDE AND LEFT SIDE OF THE PLAY SET AS SHOWN BELOW USING THE SPACING SHOWN 3 ATTACH EACH PANEL SLAT TO THE UPPER AND LOWER BOARDS ON THE INSIDE OF THE PLAY SET WITH 8 X 2 WOOD SCREWS THE BOTTOM OF EACH PANEL SLAT WILL REST ON TOP OF THE DECK B...

Page 62: ...11 1 2 8 1 3 11 1 2 TOP OF THE DECK SPACER 1 LOCATE FOUR 5 4 X 3 X 28 1 2 PANEL SLATS 2 PLACE THE PANEL SLATS ON THE REAR SIDE OF THE PLAY SET AS SHOWN BELOW 3 ATTACH EACH PANEL SLAT TO THE UPPER AND LOWER BOARDS ON THE INSIDE OF THE PLAY SET WITH 8 X 2 WOOD SCREWS THE BOTTOM OF EACH PANEL SLAT WILL REST ON REAR SIDE VIEW STEP 30 INSTALLING PANEL SLATS 56 ...

Page 63: ...N BOTTOM OF THE SIDE RAIL CLIMB UP ON TOP OF THE DECK AND PLACE A 3 8 X 6 1 2 CARRIAGE BOLT WITH TORQUE WASHER INTO THE HOLES IN ON THE INSIDE OF THE CORNER POSTS LINE UP THE SQUARE SHANK OF THE CARRIAGE BOLT WITH THE SQUARE HOLE IN THE TORQUE WASHER SHOVE THE CARRIAGE BOLTS THROUGH THE HOLES IN THE TRAPEZE ARM HAMMER THE CARRIAGE BOLTS TO SET THE TORQUE WASHERS FASTEN THE TRAPEZE ARM TO THE CORNE...

Page 64: ...2 SAFETY BOARD 1 LOCATE THE 2 X 4 X 54 SAFETY BOARD 2 MEASURE 24 UP FROM THE BOTTOM OF THE SANDBOX BOARD AND MAKE A MARK ONTO THE LEFT CORNER POSTS PLACE THE TOP OF THE SAFETY BOARD EVEN WITH THE MARKS 3 ATTACH THE SAFETY BOARD TO THE LEFT CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 58 ...

Page 65: ... LOCATE THE SWING BEAM PLATE AND PLACE IT ON TOP OF THE SWING BEAM SIDE RAIL LINE UP THE HOLES IN THE SWING BEAM PLATE WITH THE HOLES IN THE SWING BEAM SIDE RAIL 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SIDE RAIL FROM THE TOP WITH 3 8 X 3 1 2 CARRIAGE BOLTS USE 3 8 WASHERS 3 8 LOCK NUTS AND BOLT CAPS ON THE BOTTOM OF THE SWING BEAM SIDE RAIL TO ATTACH THE SWING BEAM PLATE 59 ...

Page 66: ...HE SQUARE HOLE IN THE TORQUE WASHERS USE A HAMMER TO HIT THE HEAD OF THE CARRIAGE BOLTS TO SET THE TORQUE WASHERS INTO THE TOP OF THE SWING BEAM 3 FASTEN EACH SWING HANGER FROM UNDERNEATH THE SWING BEAM WITH 3 8 WASHERS 3 8 LOCK NUTS AND BOLT CAPS STEP 34 IRON DUCTILE SWING HANGERS BOLT CAP SWING BEAM 3 8 X 6 1 2 IRON DUCTILE SWING BEAM BEAM LOOKING IN THE 3 8 LOCK NUT TORQUE WASHER 3 8 WASHER SWI...

Page 67: ... THE SWING LEG SHOULD BE FLUSH TO THE TOP EDGE OF THE BRACKET AS SHOWN BELOW 2 ATTACH EACH SWING LEG TO THE SWING LEG BRACKET WITH FOUR 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS STEP 35 ATTACH SWING LEGS TO BRACKET 3 8 X 3 1 2 SCALE 1 5 DETAIL A LAG SCREW LAG SCREW 3 8 WASHER 3 8 WASHER TOP OF THE SWING LEG IS FLUSH TO THE TOP EDGE OF THE BRACKET 3 8 X 3 1 2 61 ...

Page 68: ...IS REQUIRED FOR THIS STEP 1 REST THE SWING BEAM ON TOP OF THE SIDE RAILS OF THE FORT 2 THE END OF THE SWING BEAM WITH TWO HOLES SHOULD OVERHANG THE LEFT SIDE OF THE FORT 3 LINE UP THE HOLES IN THE SWING LEG BRACKET UNDER THE HOLES IN THE SWING BEAM STEP 36 REST SWING BEAM ON FORT 62 ...

Page 69: ...G BEAM LEGS 1 FASTEN THE SWING BEAM TO THE SWING LEG BRACKET USING 3 8 X 6 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 WASHERS WITH 3 8 LOCK NUTS ON THE BOTTOM 2 FASTEN A 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER INTO THE MIDDLE HOLE OF THE SWING LEG BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS 63 ...

Page 70: ...AGE BOLT WITH TORQUE WASHER INTO THE HOLE IN THE SWING BEAM THE BOLT WILL GO THROUGH THE SWING BEAM THROUGH THE SWING BEAM PLATE AND THEN THROUGH THE SWING BEAM SIDE RAIL 4 ALIGN THE SQUARE SHANK OF THE BOLT WITH THE SQUARE HOLE IN THE TORQUE WASHER SET THE TORQUE WASHER WITH A HAMMER BY STRIKING THE CARRIAGE BOLT 5 FASTEN THE SWING BEAM TO THE FORT BY PLACING A 3 8 WASHER AND 3 8 LOCK NUT ONTO TH...

Page 71: ... OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL NOTE THE LEGS ARE DESIGNED TO ACCOMODATE SWING BEAMS ON UNEVEN GROUND THIS MEANS THAT THE LEGS ARE LONGER THAN REQUIRED AND WILL ACCOMODATE GROUND WHICH SLOPES DOWN GOING AWAY FROM THE FORT STEP 39 LEVEL SWING BEAM LEVEL 65 ...

Page 72: ...NG LEGS 2 LEVEL THE CROSS MEMBER AND MARK THE LOCATION OF THE HOLES ONTO THE LEGS 3 USE 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS TO ATTACH THE CROSS MEMBER TO THE LEGS STEP 40 SWING LEG CROSS MEMBER 2 X 4 X 58 SWING LEG CROSS MEMBER LAG SCREW 3 8 X 3 1 2 3 8 WASHER 66 ...

Page 73: ...X 2 WOOD SCREWS IN THE PREDRILLED HOLES TO ATTACH THE ROOF PEAK SUPPORTS TO THE ROOF 3 REPEAT SUB STEPS 1 2 FOR REAR ROOF SUPPORT STEP 41 ROOF SUPPORT WAVE ROOF SUPPORT 2 X 6 X 55 3 4 ROOF SUPPORT REAR ASSEMBLY ROOF PEAK SUPPORT 5 4 X 6 X 12 1 4 8 X 2 WOOD SCREW FRONT ROOF SUPPORT ASSEMBLY WAVE ROOF SUPPORT 2 X 6 X 55 3 4 8 X 2 WOOD SCREW 5 4 X 6 X 12 1 4 ROOF PEAK SUPPORT 67 ...

Page 74: ...M THE OUTSIDE 2 INSTALL A T NUT INTO THE HOLES IN THE 2 X 6 X 55 3 4 ROOF SUPPORTS PLACE THE REAR ROOF SUPPORT ASSEMBLY AGAINST THE SWING BEAM SIDE RAIL AND LINE UP THE HOLES ATTACH THE ROOF SUPPORT ASSEMBLY TO THE SWING BEAM SIDE RAIL WITH A 5 16 X 4 1 2 HEX BOLTS AND A 5 16 WASHERS FROM THE OUTSIDE 3 MAKE SURE THE TWO ROOF SUPPORT ASSEMBLIES ARE PARALLEL SIDE RAIL 5 16 WASHER REAR ROOF FRONT ROO...

Page 75: ... X 4 X 48 3 4 ROOF END BOARD SIDE RAIL STEP 43 ROOF END BOARDS 1 LOCATE TWO 2 X 4 X 48 3 4 ROOF END BOARDS 2 PLACE EACH ROOF END BOARD AT THE ENDS OF THE SIDE RAIL AND SWING BEAM SIDE RAIL 3 ATTACH EACH ROOF END BOARD TO THE SIDE RAILS WITH 8 X 2 1 2 WOOD SCREWS 69 ...

Page 76: ...PPORTS 2 PLACE THE SUN ON THE CENTER OF THE SUNBURST SUPPORT MAKE SURE THE BOTTOM SURFACE OF THE SUN IS FLUSH WITH THE BOTTOM THE SURFACE OF THE SUNBURST SUPPORT 3 USE 8 X 1 3 4 WOOD SCREWS IN THE PREDRILLED HOLES TO ATTACH THE SUN TO THE SUNBURST SUPPORT 4 REPEAT THE SUB STEPS 1 3 FOR THE REAR SUN SUN SUPPORT ASSEMBLY 5 4 X 6 X 13 SUN 5 4 x 6 x 44 1 2 SUNBURST SUPPORT 8 x 1 3 4 WOOD SCREW 70 ...

Page 77: ... 1 MEASURE 18 3 4 FROM THE APEX OF THE ROOF SUPPORT TO THE TOP OF THE SUNBURST SUPPORT AND LEVEL THE SUNBURST SUPPORT AS SHOWN BELOW 2 USE 8 X 2 WOOD SCREWS IN THE PREDRILLED HOLES TO ATTACH THE SUNBURST SUPPORT TO THE ROOF SUPPORTS 3 REPEAT SUB STEPS 1 2 FOR THE REAR SUN SUNBURST SUPPORT ASSEMBLY 71 ...

Page 78: ...RTS AND SUN PIECE 2 PLACE THE 5 4 X 6 X 16 WAVE SUN RAY ON TOP OF THE ROOF SUPPORT CENTER IT WITH THE ROOF SUPPORT USING TWO 8 X 1 3 4 WOOD SCREWS 3 PLACE TWO 5 4 X 6 X 10 WAVE SUN RAYS AT ABOUT A 40 ANGLE FROM THE 5 4 X 6 X 16 WAVE SUN RAY AND SECURE WITH TWO 8 X 1 3 4 WOOD SCREWS 4 REPEAT SUB STEP 1 3 ON THE OPPOSITE SIDE 5 4 X 6 X 16 WAVE SUN RAY 5 4 X 6 X 10 WAVE SUN RAY 72 ...

Page 79: ... 8 X 1 1 4 WOOD SCREWS WINDOW CROWN 1 AT THE FRONT PLACE THE WINDOW CROWN ON TOP OF THE WOOD SUN AND SECURE USING 8 X 1 1 4 WOOD SCREWS STEP 47 PLASTIC SUN 73 ...

Page 80: ...OOF SUPPORTS EQUALLY THE HOLES OF THE ROOF BOARD SHOULD BE OFFSET TO THE TOP POINTING TOWARDS THE PEAK OF THE ROOF 3 FASTEN THE ROOF BOARD TO THE ROOF SUPPORTS WITH 8 X 2 WOOD SCREWS 4 GRAB ONE 1 X 5 X 48 3 4 ROOF BOARD AND PLACE IT ON THE LEFT SIDE OF THE ROOF REPEAT SUB STEPS 2 3 WOOD SCREW 8 x 2 LEFT SIDE RIGHT SIDE WOOD SCREW 8 x 2 8 x 2 WOOD SCREW 1 X 5 X 48 3 4 ROOF BOARD 1 X 5 X 48 3 4 ROOF...

Page 81: ...RING CLAMPS YOU CAN PURCHASE THIS TYPE OF CLAMP FROM YOUR LOCAL HOME CENTER 3 PLACE A SPACER BLOCK ON TOP OF THE ROOF BOARD YOU INSTALLED IN STEP 49 YOU WILL NEED A SPACER BLOCK ON EACH END OF THE ROOF BOARD MAKE SURE THE SPACER BLOCK IS FLUSH TO THE FRONT EDGE OF THE ROOF BOARD THAT IS ALREADY INSTALLED NOW CLAMP THE SPACER BLOCK TO THE ROOF BOARD THAT IS ALREADY INSTALLED REPEAT THIS PROCESS FOR...

Page 82: ...OOF BOARDS UNTIL YOU GET ALMOST TO THE PEAK NOTE IN THIS STEP YOU WILL HAVE FOURTEEN ROOF BOARDS INSTALLED FOR THE RIGHT SIDE OF THE ROOF AND THE LEFT SIDE OF THE ROOF ROOF BOARD 2 1 2 SPRING CLAMP HAND OPERATED SPACER BLOCK SPACER BLOCK 2 1 2 SPRING CLAMP HAND OPERATED ROOF BOARD RIGHT SIDE OF ROOF LEFT SIDE OF ROOF 76 ...

Page 83: ...E ROOF CAP BOARD ON TOP OF THE LAST ROOF BOARDS 3 USE A 1 8 DRILL BIT TO PREDRILL HOLES IN THE ROOF BOARDS USING THE ROOF CAP BOARD HOLES AS A GUIDE 4 ATTACH THE ROOF PEAK TO THE ROOF BOARDS WITH TWO 8 X 2 WOOD SCREWS PER SIDE 8 X 2 WOOD SCREWS 1 X 9 X 48 3 4 ROOF CAP BOARD 77 ...

Page 84: ... CLIP SWING CHAIN STEP 52 HANGING SWINGS AND TRAPEZE 1 ATTACH ONE SPRING CLIP ONTO EACH LOOP OF THE IRON DUCTILE SWING HANGERS 2 ATTACH ONE CHAIN FROM EACH SWING OR TRAPEZE ONTO ONE SPRING CLIP 3 ADJUST HEIGHT AS NEEDED BY CLIPPING CHAIN LINKS UP OR DOWN ON THE SPRING CLIP 78 ...

Page 85: ... ROCK WALL ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD TIE A KNOT ON THE BACK SIDE OF THE ROCK WALL BOARD SAFETY CHECK GO TO THE FRONT OF THE ROCK WALL AND GRAB THE ROPE IN YOUR HAND ATTEMPT TO TWIST THE ROPE AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE UN TIE THE KNOT UNDER THE BOTTOM ROCK WALL BOARD AND RETIE IT UNTIL IT NO LONGER WRAPS AROUND YOUR HAND TIE KNOT BE...

Page 86: ...HANDLES ON THE CORNER POST AND CENTER POST ABOVE THE LADDER ADJUST SAFETY HANDLES UP OR DOWN TO SUIT THE NEEDS OF YOUR CHILD 3 ATTACH EACH SAFETY HANDLE WITH THE PAN HEAD SCREWS AND WASHERS PROVIDED WITH THE SAFETY HANDLES SCALE 1 6 DETAIL A WASHER PAN HEAD SCREW PLASTIC SAFETY HANDLE PLASTIC SAFETY HANDLE A 80 ...

Page 87: ...EPS 6 AND 7 3 LOCATE TWO 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNTS DRILL 1 8 HOLES IN THE ENDS OF THE MOUNTS AS SHOWN AT THE BOTTOM OF THIS PAGE 4 USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE MOUNT STEP 55 TIC TAC TOE 4 1 1 16 1 5 1 4 1 2X 1 8 THRU ALL TIC TAC TOE MOUNT GREEN BRACKET 5 4 X 2 5 8 X 17 1 2 TIC TAC TOE AFTER ASSEMBLING 81 ...

Page 88: ...C TAC TOE 1 PLACE THE TIC TAC TOE AGAINST THE PANEL SLATS AT THE REAR OF THE PLAY SET ON THE INSIDE THE LOWER TIC TAC TOE MOUNT SHOULD BE APPROXIMATELY 4 OFF THE DECK 2 ATTACH THE TIC TAC TOE MOUNTS TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 82 ...

Page 89: ...AIL 2 USE THE 1 1 4 WOOD SCREWS PROVIDED WITH THE TELESCOPE TO FASTEN ONE OF THE HALF CIRCLE SHAPED TELESCOPE BRACKETS ON TOP OF THE SIDE RAIL 3 PLACE THE TELESCOPE STAND AND TELESCOPE INTO THE SLOT OF THE TELESCOPE BRACKET 4 FASTEN THE REMAINING HALF CIRCLE SHAPED TELESCOPE BRACKET TO THE OPPOSITE SIDE THAT THE FIRST TELESCOPE BRACKET WAS INSTALLED USE THE 1 1 4 WOOD SCREWS PROVIDED WITH THE TELE...

Page 90: ...PLACE THE LAG SCREW AND WASHER THROUGH THE HOLE IN THE STEERING WHEEL INSERT AND INTO THE 1 8 HOLE IN THE CENTER TARP SUPPORT TIGHTEN THE LAG SCREW BUT NOT SO TIGHT THAT THE STEERING WHEEL WILL NOT TURN 4 SNAP THE STEERING WHEEL CAP ONTO THE STEERING WHEEL INSERT INSERT CAP WASHER LAG SCREW STEERING WHEEL STEERING WHEEL STEERING WHEEL T NUT 1 DRILL 1 8 DIAMETER HOLE 1 1 2 DEEP HOLE IS 1 BELOW CENT...

Page 91: ...H THE SLIDE TO THE DECK BOARDS WITH TWO 8 X 1 1 2 WOOD SCREWS DO NOT OVERTIGHTEN WARNING ONCE SLIDE IS INSTALLED DO NOT LIFT END OF SLIDE OR IT MAY CRACK AT THE SCREW HOLES DO NOT BUMP SLIDE WITH MOWER OR OTHER OBJECTS AS THIS MAY CRACK THE SLIDE AT THE SCREW HOLES STEPPED END RESTS ON TOP OF 2 X 6 8 X 1 1 2 WOOD SCREWS DO NOT OVER TIGHTEN 85 ...

Page 92: ...ONTO THE OUTSIDE OF THE 4 X 4 X 77 1 2 SIDE RAIL WITH THE SCREWS PROVIDED IN THE FLAG KIT BAG 2 ATTACH THE ALUMINUM NAME PLATE CENTERED ON THE FRONT OF THE SWING BEAM USE A 1 8 DRILL BIT TO ENLARGE THE HOLES IN THE NAME PLATE BEFORE ATTACHING IT THIS WILL MAKE IT EASIER TO ATTACH THE NAME PLATE ATTACH NAME PLATE WITH 8 X 1 1 4 WOOD SCREWS 86 ...

Page 93: ...THE OUTSIDE OF THE SWING LEGS AS SHOWN BELOW 2 HAMMER EACH GROUND STAKE IN AT AN ANGLE SIMILAR TO WHAT IS SHOWN LEAVE THE TOP PORTION OF THE GROUND STAKE ABOVE THE GROUND FAR ENOUGH SO THAT YOU CAN STILL GET THE SCREW INTO THE HOLE AT THE TOP OF THE STAKE 3 SECURE EACH STAKE TO THE SWING LEG WITH THE SCREW PROVIDED WITH THE STAKES 87 ...

Page 94: ...HE SANDBOX SEATS ON TOP OF THE SANDBOX BOARDS UNDER THE DECK AT THE LEFT SIDE 2 SECURE EACH SANDBOX SEAT TO THE TOP OF THE SANDBOX BOARDS WITH 8 X 2 WOOD SCREWS 8 X 2 WOOD SCREW 5 4 X 6 X 22 SANDBOX SEAT 5 4 X 6 X 22 SANDBOX SEAT 88 ...

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