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12

AIR

 DISCHARGE

AIR

 DISCHARGE

AIR

 DISCHARGE

Bottom 
Return 

Duct 

Connection

Bottom 

Return 

Duct 

Connection

Bottom 

Return 

Duct 

Connection

Side

Return

Duct 

Connection

Side

Return

Duct 

Connection

UPFLOW
UPRIGHT

UPFLOW HORIZONTAL

RIGHT AIR DISCHARGE

UPFLOW HORIZONTAL

LEFT AIR DISCHARGE

ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS

ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS

AIR

 DISCHARGE

AIR

 DISCHARGE

AIR

 DISCHARGE

Bottom 
Return 

Duct 

Connection

Bottom 

Return 

Duct 

Connection

Bottom 
Return 

Duct 

Connection

COUNTERFLOW

UPRIGHT

COUNTERFLOW HORIZONTAL

RIGHT AIR DISCHARGE

COUNTERFLOW HORIZONTAL

LEFT AIR DISCHARGE

ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS

ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS

Recommended Installation Positions

NOTE:

 Alternate “vertical” piping connections can not be used when

an upflow furnace is installed with supply air discharging to the
right, or when a counterflow furnace is installed with supply air
discharging to the left.  In either case, use the standard flue and
combustion air piping connections.

A

LTERNATE

 E

LECTRICAL

 

AND

 G

AS

 L

INE

 C

ONNECTIONS

This furnace has provisions allowing for electrical and gas line
connections through either side panel.  In horizontal applications
the connections can be made either through the “top” or “bottom” of
the furnace.

D

RAIN

 P

AN

A drain pan must be provided if the furnace is installed above a
conditioned area.  The drain pan must cover the entire area under
the furnace (and air conditioning coil if applicable).

F

REEZE

 P

ROTECTION

Refer to 

Section VII, Horizontal Applications and Conditions - Drain

Trap and Lines.

F

URNACE

 S

USPENSION

If the furnace is installed in a crawl space it must be suspended
from the floor joist or supported by a concrete pad.  Never install the
furnace on the ground or allow it to be exposed to water.  Refer to

Section IV, Location Requirements and Considerations - Furnace
Suspension

 for further details.

VIII. PR

VIII. PR

VIII. PR

VIII. PR

VIII. PRO

O

O

O

OP

P

P

P

PANE GA

ANE GA

ANE GA

ANE GA

ANE GAS /HI

S /HI

S /HI

S /HI

S /HIGH  AL

GH  AL

GH  AL

GH  AL

GH  ALTITUD

TITUD

TITUD

TITUD

TITUDE INST

E INST

E INST

E INST

E INSTALL

ALL

ALL

ALL

ALLA

A

A

A

ATI

TI

TI

TI

TIO

O

O

O

ONS

NS

NS

NS

NS

WARNING

P

OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH MAY OCCUR IF

THE CORRECT CONVERSION KITS ARE NOT INSTALLED. 

T

HE APPROPRIATE KITS

MUST BE APPLIED TO INSURE SAFE AND PROPER FURNACE OPERATION. 

A

LL

CONVERSIONS MUST BE PERFORMED BY A QUALIFIED INSTALLER OR SERVICE

AGENCY.

This furnace is shipped from the factory configured for natural gas
at standard altitude.  Propane gas installations require an orifice
change to compensate for the energy content difference between
natural and propane gas.
High altitude installations may require both a pressure switch and
an orifice change.  These changes are necessary to compensate
for the natural reduction in the density of both the gas fuel and the
combustion air at higher altitude.
For installations above 7000 feet, please refer to your  distributor
for required kit(s).

Altitude

Gas

Kit

Orifice

Manifold
Pressure

Pressure

Switch 

None

HIGH ALTITUDE GAS ORIFICE CHART

Natural

Propane

NOTE:  In Canada, gas furnaces are certified to 4500 feet.

0-7000

None

LPT-00A

#43

#55

3.5" w.c.

10.0" w.c.

Contact the distributor for a tabular listing of appropriate
manufacturer’s kits for propane gas and/or high altitude installa-
tions.  The indicated kits must be used to insure safe and proper
furnace operation.  All conversions must be performed by a quali-
fied installer, or service agency.

IX. VENT/FLUE PIPE & COMBUSTION AIR PIPE

IX. VENT/FLUE PIPE & COMBUSTION AIR PIPE

IX. VENT/FLUE PIPE & COMBUSTION AIR PIPE

IX. VENT/FLUE PIPE & COMBUSTION AIR PIPE

IX. VENT/FLUE PIPE & COMBUSTION AIR PIPE

G

ENERAL

WARNING

F

AILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN BODILY INJURY OR

DEATH.  

C

AREFULLY READ AND FOLLOW ALL INSTRUCTIONS GIVEN IN THIS

SECTION.

WARNING

U

PON COMPLETION OF THE FURNACE INSTALLATION, CAREFULLY INSPECT THE

ENTIRE FLUE SYSTEM BOTH INSIDE AND OUTSIDE THE FURNACE TO ASSURE IT

IS PROPERLY SEALED.  

L

EAKS IN THE FLUE SYSTEM CAN RESULT IN SERIOUS

PERSONAL INJURY OR DEATH DUE TO EXPOSURE TO FLUE PRODUCTS,

INCLUDING CARBON MONOXIDE.

A condensing gas furnace achieves its high level of efficiency by
extracting almost all of the heat from the products of combustion
and cooling them to the point where condensation takes place.
Because of the relatively low flue gas temperature and water con-
densation requirements, PVC pipe is used as venting material.
This furnace must not be connected to Type B, BW, or L vent or vent
connector, and must not be vented into any portion of a factory built
or masonry chimney except when used as a pathway for PVC as
described later in this section.  Never common vent this appliance
with another appliance or use a vent which is used by a solid fuel
appliance.  Do not use commercially available “no hub connec-
tors” other than those shipped with this product.
It is the responsibility of the installer to follow the manufacturers’
recommendations and to verify that all vent/flue piping and connec-
tors are compatible with furnace flue products.  Additionally, it is the
responsibility of the installer to ensure that all piping and connec-
tions possess adequate structural integrity and support to prevent
flue pipe separation, shifting, or sagging during furnace operation.

Summary of Contents for GMS95

Page 1: ...f in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer...

Page 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Page 3: ...afety Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DI...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Page 5: ...lectrical Connection Inlets Alternate 19 Coil Front Cover Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrate...

Page 6: ...are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary...

Page 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Page 8: ...g system properly vents when tested as outlined above re turn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use halogen type refriger...

Page 9: ...input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a par...

Page 10: ...nsion of rectangular air ducts shall not be less than 3 inches ing shall have a minimum free area of 1 square inch per 1 000 BTU per hour of the total input rating of all gas utilization equipment in...

Page 11: ...tallation Positions figure for appropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL AP...

Page 12: ...ane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an or...

Page 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Page 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Page 15: ...ue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as t...

Page 16: ...ould be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fitting...

Page 17: ...s in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intake pip...

Page 18: ...es If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should be used to reach the header rather than two 90 elbows VENT INTAKE TERMINATION...

Page 19: ...t installations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B...

Page 20: ...flow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the f...

Page 21: ...is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color coded for identification purposes Refer to the wiring diagram for wire rout...

Page 22: ...at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controlling these access...

Page 23: ...field convertible for use with propane gas by replacing the regulator spring with a propane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply p...

Page 24: ...rotect against external corrosion when in contact with masonry plaster or insulation or subjected to repeated wetting by liquids such as water except rain water detergents or sewage MANUAL SHUT OFF VA...

Page 25: ...nace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of t...

Page 26: ...the dampers or other means used to control the flow of air must be adequate to prevent chilled air from entering the furnace and if manually operated must be equipped with means to prevent operation...

Page 27: ...nace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minute...

Page 28: ...soap suds check for leaks at hose connection Bubbles forming indicate a leak SHUTOFF GASAND FIXALLLEAKS IMMEDIATELY BEFORE PROCEEDING TO NEXT STEP 6 Measure furnace gas supply pressure Supply pressure...

Page 29: ...uals the installation s gas heating value multiplied with a conversion factor hours to seconds divided by the number of seconds per cubic foot The measured input must not be greater than the input ind...

Page 30: ...sensed Circulator blower is energized on heat speed following a fixed thirty second blower on delay Electronic air cleaner terminals are energized with circulator blower Furnace runs integrated contro...

Page 31: ...DISCHARGE ESD PRECAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furna...

Page 32: ...e filter s by reversing the procedure for removal 4 Turn ON electrical power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visu...

Page 33: ...he blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter by reversing procedure X X X X XXI BEFO XI BEFO XI BEFO...

Page 34: ...34...

Page 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Page 36: ...e sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burne...

Page 37: ...OSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH WARNING DISCONNECT POWERBEFORE SERVICING WIRING TOUNITMUST BE PROPERLYPOLARIZED AND GROUNDED B...

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