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Service and Troubleshooting

 

*MES96*U

Single Stage Ultra-Low NOx Gas Furnaces and Accessories

Copyright © 2019-2020 Goodman Manufacturing Company, L.P.

RS6612017r2

June 2020

TABLE OF CONTENTS

IMPORTANT INFORMATION ............................................ 2

PRODUCT IDENTIFICATION ........................................... 4

SYSTEM OPERATION ...................................................... 6

SCHEDULED MAINTENANCE ....................................... 13

SERVICING ..................................................................... 16

CHECKING VOLTAGE  .............................................. 17

CHECKING WIRING .................................................. 17 

CHECKNG THERMOSTAT, WIRING ........................ 17

CHECKING TRANSFORMER AND CONTROL      

CIRCUIT ...................................................................... 17

CHECKING AIR CIRCULATOR BLOWER MOTOR  18

CHECKING DUCT STATIC ........................................ 18

CHECKING TEMPERATURE RISE .......................... 19

CHECKING PRIMARY LIMIT CONTROL ................. 19 

CHECKING AUXILIARY LIMIT CONTROL ............... 20

INDUCED DRAFT BLOWER MOTOR ...................... 20 

CHECKING GAS VALVE (REDUNDANT) ................ 20

CHECKING GAS PRESSURE .................................. 21

CHECKING HOT SURFACE IGNITER ..................... 22

CHECKING PRESSURE TRANSDUCER ................ 22

CHECKING FOR DELAYED IGNITION .................... 23

CHECKING INTERGRATED IGNITION CONTROL 

BOARDS ..................................................................... 23

CHECKING FLAME SENSOR ................................... 24

TROUBLESHOOTING CHART ....................................... 25

WIRING DIAGRAMS ....................................................... 28

Pride and workmanship go into every product to provide 

our customers with quality products. It is possible, however,

that during its lifetime a product may require service.  

Products should be serviced only by a qualified service 

technician who is familiar with the safety procedures 

required in the repair and who is equipped with the proper 

tools, parts, testing instruments and the appropriate service 

manual. 

REVIEW ALL SERVICE INFORMATION IN THE 

APPROPRIATE SERVICE MANUAL BEFORE  

BEGINNING REPAIRS.

Only  personnel that have been trained to install, adjust, 

service or repair(hereinafter, “service”) the equipment 

specified in this manual should service the equipment.  The 

manufacturer will not be responsible for any injury or 

property damage arising from improper service or service 

procedures.  If you service this unit, you assume responsi-

bility for any injury or property damage which may re-

sult.  In addition, in jurisdictions that require one or more 

licenses to service the equipment specified in this manual, 

only licensed personnel should servise the equipment.   

Improper  installation, adjustment, servicing or repair of 

the equipment specified in this manual, or attempting to 

install, adjust, service or repair the equipment specified in 

this manual without proper training may result in product 

damage, property damage, personal injury or death.

WARNING

WARNING

PROP 65 WARNING 

FOR CALIFORNIA CONSUMERS

Cancer and Reproductive Harm -

www.P65Warnings.ca.gov

0140M00517-A

Summary of Contents for AMES960403BU AA

Page 1: ...ced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate ser...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...dman A Initial Release V GMC B 1st Revision Configuration M Upflow Horizontal Major Revision C Downflow Horizontal A Initial Release B 1st Revision Airflow C Variable Speed ComfortNet Nox E High Effic...

Page 5: ...nless Steel tubular heat exchanger 115 volt silicon nitride igniter Left or right gas entry Line voltage EAC HUM terminals GMES96 U GMES960403BU AA GMES960603BU AA GMES960805CU AA Goodman Brand 96 Ult...

Page 6: ...a residential home gas furnace It is not designed or certified for use in mobile home trailer or recreational vehicle applications In the U S A this furnace can be used in the following non industria...

Page 7: ...LOSURE FAILURE TO FOLLOW THIS WARNING CAN RESULT IN PROPERTY DAMAGE EQUIPMENT DAMAGE PERSONAL INJURY OR DEATH Condensate Drain Lines and Drain Trap Acondensing gas furnace achieves its high level of e...

Page 8: ...ply pressures must be maintained within the ranges specified below The supply pressure must be constant and available with all other household gas fired appliances operating The minimum gas supply pre...

Page 9: ...ombustion analysis are required for all installations above 4500 ft Refer to Gas Supply Pressure Measurement section for instruction on how to properly measure and adjust manifold outlet pressure The...

Page 10: ...le electronic air cleaner terminals EAC are energized with 115 volts whenever the circulator blower is energized NOTE Wire routing must not to interfere with circulator blower operation filter removal...

Page 11: ...90 seconds and display the proper fault code Induced draft blower is energized for 30 second prepurge Igniter warm up begins after 30 second prepurge expires Gas valves open at end of igniter warm up...

Page 12: ...ntric Vent Kits DCVK Application The DCVK 20 and DCVK 30 kit is designed to allow the terminations of a direct vent furnace to be concentrically vented through a wall or roof This kit allows a single...

Page 13: ...DRAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor windin...

Page 14: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 15: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 16: ...SERVICING 16 GAS VALVE BURNER ASSEMBLY PRESSURE TRANSDUCER INTEGRATED CONTROL BOARD CONTROL TRANSFORMER PRESSURE SWITCHES VENT PIPE CONNECTION COMBUSTION AIR CONNECTION DRAFT INDUCER Component I D...

Page 17: ...any wires must be replaced replace with AWM 105 C 2 64 thick insulation of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower comp...

Page 18: ...m High Speed Red wire connected to RED on the control board High Speed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK...

Page 19: ...determine the air temperature rise Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperat...

Page 20: ...test for continuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a re...

Page 21: ...rner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap or the gas piping drip leg as...

Page 22: ...est screw inlet outlet pressure boss out one turn counterclockwise not more than one turn b Attach a hose and manometer to the outlet pressure outlet pressure boss c Turn ON the gas supply d Turn on p...

Page 23: ...ED is blinking in AMBER then release The control will execute the following functions 1 Blower Heat Speed 15 seconds 2 Blower Cool Speed 15 seconds 3 Blower Fan Speed 15 seconds 4 Hot Surface Igniter...

Page 24: ...minal 3 Place the unit into a heating cycle LINE VOLTAGE NOW PRESENT WARNING 4 As soon as flame is established a micro amp reading should be evident once proof of flame micro amp reading is establishe...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...TROUBLESHOOTING 26...

Page 27: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 28: ...IED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 115V LOW VOLTAGE FIELD LOW VOLTAGE 24V COLOR CODES RD RED GY G...

Page 29: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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