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SERVICING

21

WARNING

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Orifices  should  be  treated  with  care  in  order  to  prevent 

damage. They should be removed and installed with a box-

end wrench in order to prevent distortion. In no instance 

should  an  orifice  be  peened  over  and  redrilled. This  will 

change the angle or deflection of the vacuum effect or 

entraining of primary air, which will make it difficult to adjust 

the flame properly. This same problem can occur if an orifice 

spud of a different length is substituted.

WARNING

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CHECKING GAS PRESSURE

Gas Supply Pressure Measurement 

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CAUTION

Gas inlet and manifold pressures should be checked and 

adjusted in accordance to the type of fuel being consumed.
The line pressure supplied to the gas valve must be within the 

range specified below. The supply pressure can be measured 

at the gas valve inlet pressure tap or at a hose fitting installed 

in the gas piping drip leg. The supply pressure must be 

measured with the burners operating. To measure the gas 

supply pressure, use the following procedure.

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1.  After turning off gas to furnace at the manual gas shutoff 

valve external to the furnace, remove burner compartment 

door to gain access to the gas valve.

2.  Connect a calibrated water manometer (or appropriate 

gas pressure gauge) at either the gas valve inlet pressure 

tap or the gas piping drip leg as shown in the following 

figures.  Refer to 

Measuring Gas Pressure: Single Stage 

Valves

  figure  for  single  stage  valve  inlet  pressure  tap 

connections.  

NOTE:

 At either location, a hose fitting must be installed prior 

to making the hose connection. 

NOTE:

 Use apapter kit #0151K00000S to measure gas 

pressure on White-Rodgers 36J22  gas valves.



.

Measuring Inlet Gas Pressure

(Alternate Method)

3.  Turn ON the gas and electrical power supply and operate 

the furnace and all other gas consuming appliances on 

the same gas supply line.

4.  Measure furnace gas supply pressure with burners firing. 

Supply pressure must be within the range specified in the 

following table. 

INLET GAS SUPPLY PRESSURE

Natural Gas

Minimum: 4.5" w.c.

Maximum: 10.0" w.c. 

If supply pressure differs from above, make necessary 

adjustments to pressure regulator, gas piping size, etc., and/

or consult with local gas utility.

WARNING

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5.  Disconnect manometer after turning off gas at manual 

shutoff  valve.  Reinstall  plug  before  turning  on  gas  to 

furnace.

6.  Turn OFF any unnecessary gas appliances started in step 

3. 

7.  Turn on gas to furnace and check for leaks. If leaks are 

found, repair and then reinstall burner compartment door.  

8.  Turn on electrical power and verify proper unit operation.

Summary of Contents for AMES960403BU AA

Page 1: ...ced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate ser...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...dman A Initial Release V GMC B 1st Revision Configuration M Upflow Horizontal Major Revision C Downflow Horizontal A Initial Release B 1st Revision Airflow C Variable Speed ComfortNet Nox E High Effic...

Page 5: ...nless Steel tubular heat exchanger 115 volt silicon nitride igniter Left or right gas entry Line voltage EAC HUM terminals GMES96 U GMES960403BU AA GMES960603BU AA GMES960805CU AA Goodman Brand 96 Ult...

Page 6: ...a residential home gas furnace It is not designed or certified for use in mobile home trailer or recreational vehicle applications In the U S A this furnace can be used in the following non industria...

Page 7: ...LOSURE FAILURE TO FOLLOW THIS WARNING CAN RESULT IN PROPERTY DAMAGE EQUIPMENT DAMAGE PERSONAL INJURY OR DEATH Condensate Drain Lines and Drain Trap Acondensing gas furnace achieves its high level of e...

Page 8: ...ply pressures must be maintained within the ranges specified below The supply pressure must be constant and available with all other household gas fired appliances operating The minimum gas supply pre...

Page 9: ...ombustion analysis are required for all installations above 4500 ft Refer to Gas Supply Pressure Measurement section for instruction on how to properly measure and adjust manifold outlet pressure The...

Page 10: ...le electronic air cleaner terminals EAC are energized with 115 volts whenever the circulator blower is energized NOTE Wire routing must not to interfere with circulator blower operation filter removal...

Page 11: ...90 seconds and display the proper fault code Induced draft blower is energized for 30 second prepurge Igniter warm up begins after 30 second prepurge expires Gas valves open at end of igniter warm up...

Page 12: ...ntric Vent Kits DCVK Application The DCVK 20 and DCVK 30 kit is designed to allow the terminations of a direct vent furnace to be concentrically vented through a wall or roof This kit allows a single...

Page 13: ...DRAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor windin...

Page 14: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 15: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 16: ...SERVICING 16 GAS VALVE BURNER ASSEMBLY PRESSURE TRANSDUCER INTEGRATED CONTROL BOARD CONTROL TRANSFORMER PRESSURE SWITCHES VENT PIPE CONNECTION COMBUSTION AIR CONNECTION DRAFT INDUCER Component I D...

Page 17: ...any wires must be replaced replace with AWM 105 C 2 64 thick insulation of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower comp...

Page 18: ...m High Speed Red wire connected to RED on the control board High Speed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK...

Page 19: ...determine the air temperature rise Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperat...

Page 20: ...test for continuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a re...

Page 21: ...rner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap or the gas piping drip leg as...

Page 22: ...est screw inlet outlet pressure boss out one turn counterclockwise not more than one turn b Attach a hose and manometer to the outlet pressure outlet pressure boss c Turn ON the gas supply d Turn on p...

Page 23: ...ED is blinking in AMBER then release The control will execute the following functions 1 Blower Heat Speed 15 seconds 2 Blower Cool Speed 15 seconds 3 Blower Fan Speed 15 seconds 4 Hot Surface Igniter...

Page 24: ...minal 3 Place the unit into a heating cycle LINE VOLTAGE NOW PRESENT WARNING 4 As soon as flame is established a micro amp reading should be evident once proof of flame micro amp reading is establishe...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...TROUBLESHOOTING 26...

Page 27: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 28: ...IED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 115V LOW VOLTAGE FIELD LOW VOLTAGE 24V COLOR CODES RD RED GY G...

Page 29: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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