Goodman AMES960403BU AA Service And Troubleshooting Download Page 8

SYSTEM OPERATION

8

COMBUSTION AIR INTAKE PIPE OPTIONS:
The RF000142 coupling can be secured directly to the  

furnace intake coupling if condensation is occurring in the  

combustion air inlet pipe.  If the RF000142 is used on the 

combustion air inlet, it must be installed with the arrow  

pointing up.  It should be noted, the combustion air will  

actually be moving in a direction opposite of the arrow on the 

RF000142 coupling.
Alternatively a tee may be used in the combustion air 

intake pipe for the same purpose.  If either option is used, 

a field supplied trapped drain tube, free-draining to proper 

 

condensate disposal location must be present.  A loop in the 

drain tube can serve as a trap.  The unused RF000142 drain 

fitting should be capped.

1.  Remove screws from vent flange.

2.  Remove internal elbow and vent pipe.

3.  Cut pipe 2 1/2” from flange.

4.  Remove cabinet plug adjacent to inducer outlet and 

install an original cabinet vent hole.

5.  Install RF000142 coupling on inducer outlet.

6.  Install flanged vent section removed in step 2 and se

-

cure with clamps.

7.  Secure flange to cabinet using screws removed in step 

1.

Insert flange. Cut 2 ½” long. 

R 000142

F

GAS SUPPLY AND PIPING

The furnace rating plate includes the approved furnace gas 

input rating.

CAUTION

T

O P

REVE

NT 

U

N

RE

L

I

ABL

E

 OP

ER

AT

I

ON O

R

 

EQUI

P

ME

NT DA

M

AG

E

, TH

E

 

I

NL

E

T

GA

S

 

SU

PPLY P

RESSURE

 

MUS

T B

E

 A

S

 

S

P

E

C

I

F

IE

D ON TH

E

 

U

N

I

R

AT

I

NG PLAT

E

WI

TH ALL OTH

ER

 HO

USE

HOLD GA

S

 F

IRE

D APPL

I

ANC

ES

 OP

ER

AT

I

NG.

Inlet gas supply pressures must be maintained within the 

ranges specified below. The supply pressure must be constant 

and available with all other household gas fired appliances 

operating. The minimum gas supply pressure must be 

maintained to prevent unreliable ignition. The maximum must 

not be exceeded to prevent unit overfiring.

INLET GAS SUPPLY PRESSURE

Natural Gas

Minimum: 4.5" w.c. Maximum: 10.0" w.c.

GAS VALVE

This unit is equipped with a 24 volt gas valve controlled during 

furnace operation by the integrated control module. Taps for 

measuring the gas supply pressure and manifold pressure 

are provided on the valve. 

NOTE: The gas supply pressure on White-Rodgers “J” 

model gas valve, used on single stage furnaces, can be 

checked with a gas pressure test kit (Part #0151K00000S) 

available through our authorized distributors. 

The gas valve has a manual ON/OFF control located on 

the valve itself. This control may be set only to the “ON” or 

“OFF” position. Refer to the 

Lighting Instructions Label

 or the 

“Putting the Furnace Into Operation”

 section of this manual or 

the installation instructions for use of this control during start 

up and shut down periods.

Length of

Nominal Black  Pipe Size

Pipe in Feet

1/2"

3/4"

1"

1 1/4"

1 1/2"

10

132

278

520

1050

1600

20

92

190

350

730

1100

30

73

152

285

590

980

40

63

130

245

500

760

50

56

115

215

440

670

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

90

40

84

160

320

490

100

38

79

150

305

460

CFH =

Natural Gas Capacity of Pipe

In Cubic Feet of Gas Per Hour (CFH)

(Pressure 0.5 psig or less and pressure drop of 0.3" W.C.; Based on 0.60 

Specific Gravity Gas)

BTUH Furnace Input

Heating Value of Gas (BTU/Cubic  Foot)

Summary of Contents for AMES960403BU AA

Page 1: ...ced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate ser...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...dman A Initial Release V GMC B 1st Revision Configuration M Upflow Horizontal Major Revision C Downflow Horizontal A Initial Release B 1st Revision Airflow C Variable Speed ComfortNet Nox E High Effic...

Page 5: ...nless Steel tubular heat exchanger 115 volt silicon nitride igniter Left or right gas entry Line voltage EAC HUM terminals GMES96 U GMES960403BU AA GMES960603BU AA GMES960805CU AA Goodman Brand 96 Ult...

Page 6: ...a residential home gas furnace It is not designed or certified for use in mobile home trailer or recreational vehicle applications In the U S A this furnace can be used in the following non industria...

Page 7: ...LOSURE FAILURE TO FOLLOW THIS WARNING CAN RESULT IN PROPERTY DAMAGE EQUIPMENT DAMAGE PERSONAL INJURY OR DEATH Condensate Drain Lines and Drain Trap Acondensing gas furnace achieves its high level of e...

Page 8: ...ply pressures must be maintained within the ranges specified below The supply pressure must be constant and available with all other household gas fired appliances operating The minimum gas supply pre...

Page 9: ...ombustion analysis are required for all installations above 4500 ft Refer to Gas Supply Pressure Measurement section for instruction on how to properly measure and adjust manifold outlet pressure The...

Page 10: ...le electronic air cleaner terminals EAC are energized with 115 volts whenever the circulator blower is energized NOTE Wire routing must not to interfere with circulator blower operation filter removal...

Page 11: ...90 seconds and display the proper fault code Induced draft blower is energized for 30 second prepurge Igniter warm up begins after 30 second prepurge expires Gas valves open at end of igniter warm up...

Page 12: ...ntric Vent Kits DCVK Application The DCVK 20 and DCVK 30 kit is designed to allow the terminations of a direct vent furnace to be concentrically vented through a wall or roof This kit allows a single...

Page 13: ...DRAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor windin...

Page 14: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 15: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 16: ...SERVICING 16 GAS VALVE BURNER ASSEMBLY PRESSURE TRANSDUCER INTEGRATED CONTROL BOARD CONTROL TRANSFORMER PRESSURE SWITCHES VENT PIPE CONNECTION COMBUSTION AIR CONNECTION DRAFT INDUCER Component I D...

Page 17: ...any wires must be replaced replace with AWM 105 C 2 64 thick insulation of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower comp...

Page 18: ...m High Speed Red wire connected to RED on the control board High Speed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK...

Page 19: ...determine the air temperature rise Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperat...

Page 20: ...test for continuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a re...

Page 21: ...rner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap or the gas piping drip leg as...

Page 22: ...est screw inlet outlet pressure boss out one turn counterclockwise not more than one turn b Attach a hose and manometer to the outlet pressure outlet pressure boss c Turn ON the gas supply d Turn on p...

Page 23: ...ED is blinking in AMBER then release The control will execute the following functions 1 Blower Heat Speed 15 seconds 2 Blower Cool Speed 15 seconds 3 Blower Fan Speed 15 seconds 4 Hot Surface Igniter...

Page 24: ...minal 3 Place the unit into a heating cycle LINE VOLTAGE NOW PRESENT WARNING 4 As soon as flame is established a micro amp reading should be evident once proof of flame micro amp reading is establishe...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...TROUBLESHOOTING 26...

Page 27: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 28: ...IED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 115V LOW VOLTAGE FIELD LOW VOLTAGE 24V COLOR CODES RD RED GY G...

Page 29: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

Reviews: