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SYSTEM OPERATION

11

 

  

ADDITIONAL FILTERING ACCESSORIES
External Filter Rack Kit (EFR02)

The external filter rack kit is intended to provide a location 

external to the furnace casing, for installation of a permanent 

filter on upflow model furnaces. The rack is designed to mount 

over the indoor blower compartment area of either side panel, 

and provide filter retention as well as a location for attaching 

return air ductwork. 

Electronic Air Cleaner or Media Air Cleaner

The electronic air cleaner and media air cleaner are multi-

positional  high  efficiency  air  filtration  devices  that  can  be 

installed in any position, except with the access door facing 

down. The best location for the air cleaner is in the return 

air duct next to the blower compartment. Before installing 

the air cleaner, consider the application. The electronic air 

cleaner must be readily accessible for periodic inspection and 

cleaning of the pre-filters and electronic cells while the media 

air cleaner must be readily accessible for periodic inspection 

and replacement of the Media.

NORMAL SEQUENCE OF OPERATION

 

Power Up

• 

120 VAC power applied to furnace. 

• 

Integrated ignition control performs internal checks. 

• 

LED light will flash once at power up and then remain on. 

• 

Integrated ignition control monitors safety circuit 

continuously. 

• 

Furnace awaits call from thermostat. 

Heating Mode 

The normal operational sequence in heating mode is as 

follows: 
• 

R and W thermostat contacts close, initiating a call for 

heat. 

• 

Integrated control module performs safety circuit checks.

• 

Pressure Sensor Verification:

 The control operates 

the inducer in a manner to verify the pressure sensor 

null value and span operation are within specification. 

If the system is operating correctly, this test takes only 

a few seconds. If the system is not functioning properly, 

the control times out after a maximum 90 seconds and 

display the proper fault code.  

• 

Induced draft blower is energized for 30 second 

prepurge.

• 

Igniter warm up begins after 30 second prepurge expires.

• 

Gas valves open at end of igniter warm up period, 

delivering gas to burners and establishing flame. 

• 

Integrated control module monitors flame presence. Gas 

valve will remain open only if flame is detected. 

• 

Circulator blower is energized on high heat speed 

following a fixed 30 second blower on delay. Electronic 

air cleaner terminals are energized with circulator blower. 

• 

Furnace operates; integrated control module monitors 

safety circuits continuously. 

• 

R and W thermostat contacts open, completing the call 

for heat. 

• 

Gas valve closes, extinguishing flame. 

• 

Induced draft blower is de-energized following a thirty 

second post purge. 

• 

HUM terminal is de-energized. 

• 

Circulator blower continues running for selected heat off 

delay period factory set at 120 seconds. If required this 

can be changed in the field. 

• 

Electronic air cleaner is de-energized. 

• 

Furnace awaits the next call from thermostat. 

Cooling Mode 

The normal operational sequence in cooling mode is as 

follows: 
• 

R, Y and G thermostat contacts close, initiating a call 

for cool. 

• 

Integrated control module performs safety circuit checks. 

• 

Outdoor fan and compressor are energized. 

• 

Circulator blower is energized on cool speed following a 

fixed six second on delay. If required this can be changed 

in the field to 45 seconds. Electronic air cleaner terminals 

are energized with circulator blower. 

• 

Furnace circulator blower and outdoor cooling unit 

run, integrated control module monitors safety circuits 

continuously. 

• 

R, Y and G thermostat contacts open, completing the 

call for cool. 

• 

Outdoor fan and compressor are de-energized. 

• 

Circulator blower is de-energized following a fixed forty 

firve second cool off delay period. Electronic air cleaner 

terminals are de-energized. 

• 

Furnace awaits the next call from thermostat. 

Fan Only Mode 

The normal operational sequence in Fan Only Mode is as 

follows: 
• 

R and G thermostat contacts close, initiating a call for 

Summary of Contents for AMES960403BU AA

Page 1: ...ced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate ser...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...dman A Initial Release V GMC B 1st Revision Configuration M Upflow Horizontal Major Revision C Downflow Horizontal A Initial Release B 1st Revision Airflow C Variable Speed ComfortNet Nox E High Effic...

Page 5: ...nless Steel tubular heat exchanger 115 volt silicon nitride igniter Left or right gas entry Line voltage EAC HUM terminals GMES96 U GMES960403BU AA GMES960603BU AA GMES960805CU AA Goodman Brand 96 Ult...

Page 6: ...a residential home gas furnace It is not designed or certified for use in mobile home trailer or recreational vehicle applications In the U S A this furnace can be used in the following non industria...

Page 7: ...LOSURE FAILURE TO FOLLOW THIS WARNING CAN RESULT IN PROPERTY DAMAGE EQUIPMENT DAMAGE PERSONAL INJURY OR DEATH Condensate Drain Lines and Drain Trap Acondensing gas furnace achieves its high level of e...

Page 8: ...ply pressures must be maintained within the ranges specified below The supply pressure must be constant and available with all other household gas fired appliances operating The minimum gas supply pre...

Page 9: ...ombustion analysis are required for all installations above 4500 ft Refer to Gas Supply Pressure Measurement section for instruction on how to properly measure and adjust manifold outlet pressure The...

Page 10: ...le electronic air cleaner terminals EAC are energized with 115 volts whenever the circulator blower is energized NOTE Wire routing must not to interfere with circulator blower operation filter removal...

Page 11: ...90 seconds and display the proper fault code Induced draft blower is energized for 30 second prepurge Igniter warm up begins after 30 second prepurge expires Gas valves open at end of igniter warm up...

Page 12: ...ntric Vent Kits DCVK Application The DCVK 20 and DCVK 30 kit is designed to allow the terminations of a direct vent furnace to be concentrically vented through a wall or roof This kit allows a single...

Page 13: ...DRAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor windin...

Page 14: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 15: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 16: ...SERVICING 16 GAS VALVE BURNER ASSEMBLY PRESSURE TRANSDUCER INTEGRATED CONTROL BOARD CONTROL TRANSFORMER PRESSURE SWITCHES VENT PIPE CONNECTION COMBUSTION AIR CONNECTION DRAFT INDUCER Component I D...

Page 17: ...any wires must be replaced replace with AWM 105 C 2 64 thick insulation of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower comp...

Page 18: ...m High Speed Red wire connected to RED on the control board High Speed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK...

Page 19: ...determine the air temperature rise Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperat...

Page 20: ...test for continuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a re...

Page 21: ...rner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap or the gas piping drip leg as...

Page 22: ...est screw inlet outlet pressure boss out one turn counterclockwise not more than one turn b Attach a hose and manometer to the outlet pressure outlet pressure boss c Turn ON the gas supply d Turn on p...

Page 23: ...ED is blinking in AMBER then release The control will execute the following functions 1 Blower Heat Speed 15 seconds 2 Blower Cool Speed 15 seconds 3 Blower Fan Speed 15 seconds 4 Hot Surface Igniter...

Page 24: ...minal 3 Place the unit into a heating cycle LINE VOLTAGE NOW PRESENT WARNING 4 As soon as flame is established a micro amp reading should be evident once proof of flame micro amp reading is establishe...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...TROUBLESHOOTING 26...

Page 27: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 28: ...IED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 115V LOW VOLTAGE FIELD LOW VOLTAGE 24V COLOR CODES RD RED GY G...

Page 29: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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