background image

WIRING DIAGRAMS

Wiring is subject to change.  Always refer to the wiring diagram on the unit for the most up-to-date wiring.

HI

G

H V

O

LT

A

G

E!

DI

SCO

NNE

CT

 AL

PO

W

ER BE

FO

RE

 S

ERV

ICI

NG

 O

R I

NS

TA

LL

IN

G

 T

HI

S

U

N

IT

.  M

U

LT

IPL

E PO

W

ER

 SO

U

R

C

ES M

AY B

E P

R

ESEN

T.

  F

A

IL

U

R

TO

DO

 S

O

 M

AY

 CAUS

E P

RO

PE

RT

Y DAM

AG

E,

 P

ERS

O

NAL

 INJ

UR

Y O

R DE

AT

H

.

28

GN

GRD

OR

WARNING:DISCONNECT

N

TO UNIT MUST BE

AND GROUNDED.

JUNC

TI

ON BOX

RD

L

SERVICING. WIRING

Ø /60 HZ

DISCONNECT

OVERCURRENT

GND

WH

115 VAC/ 1

BK

POWER BEFORE

TO

POWER SUPPLY WITH

PROTECTION DEVICE

PROPERLY POLARIZED

OUTPUT

NO 24 VAC POWER TO CONTROL

STANDBY NORMAL OPERATION

NO THERMOSTAT REQUESTS

OEM TEST MODE

CONTROL FAULT DETECTED

HARD LOCKOUT

STEADY ON

CONTINUOUS FAN OPERATION

CALL FOR COOLING

CALL FOR HEATING

CONTROL FUSE

OPEN

ID PLUG FAILURE

LOW FLAME SENSE

GAS VALVE CIRCUIT SHORTED

FLAME PRESENT WITH GAS

VALVE OFF

HIGH LIMIT SWITCH OPEN

PS NULL ERROR :INCONSISTENT

READING WITH INDUCER OFF

PS NULL ERROR :INCONSISTENT

READING WITH INDUCER ON

SYSTEM LOCKOUT - RETRIES

EXCEEDED

7 FLASHES

5 FLASHES

4 FLASHES

3 FLASHES

2 FLASHES

1 FLASH

CLEAR ERROR HISTORY

FIELD TEST MODE

REVERSED LINE VOLTAGE

POLARITY

RAPID FLASH

OFF NO LED

ACTIVITY

LED ACTIVITY

AMBER

GREEN

RED

°C. USE COPPER CONDUCTORS ONLY.

SWITCH (TEMP.)

FIELD SPLICE

PLUG CONNECTION

PK PINK

5. UNIT MUST BE PERMANENTLY GROUNDED

AND CONFORM TO N.E.C. AND LOCAL CODES.

SWITCH (PRESS.)

TERMINAL

HAVING A TEMPERATURE RATING OF AT LEAST 105

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED

WITH THE FURNACE MUST BE REPLACED, IT

MUST BE REPLACED WITH WIRING MATERIAL

4. BLOWER SPEEDS SHOULD BE ADJUSTED BY

INSTALLER TO MATCH THE INSTALLATION

REQUIREMENTS SO AS TO PROVIDE

THE CORRECT HEATING TEMPRATURE

RISE AND THE CORRECT COOLING CFM.

IGNITER

PROT. DEVICE

OVERCURRENT

FIELD GND

EQUIPMENT GND

JUNCTION

INTEGRATED CONTROL

INTERNAL TO

0140F02069-C

2. MANUFACTUR'S SPECIFIED REPLACEMENT

PARTS MUST BE USED WHEN SERVICING.

1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT

0.7 AMPS.

NOTES:

HI VOLTAGE FIELD

HI VOLTAGE (115V)

LOW VOLTAGE FIELD

LOW VOLTAGE (24V)

COLOR CODES:

RD RED

GY GRAY

BL BLUE

WH WHITE

BR BROWN

BK BLACK

GN GREEN

PU PURPLE

OR ORANGE

YL YELLOW

WH

SENSOR

YL

FL

AM
E

GN

RD

Y  W R  G C

N.E.C. CLASS 2 WIRE

BK

DIAGNOSTIC

LED'S

BR

GN

BK

PK

WH

BK

WH

WH

LIMIT CONTROL

AUXILIARY

AUTO RESET

GY

3

1

PRESSURE SWITCH

ID BLOWER

BL

RD

WH

BR

WH

LIMIT CONTROL

AUTO RESET PRIMARY

WH

1

WH

PU

BK

PRESSURE

TRANSDUCER

PK

PU

2

4

BK

GND

1

BLOWER

CIRCULATOR

BK

GAS VALVE

CONNECTOR

2 CIRCUIT

YL

IGNITER

SURFACE

HOT

2

RD

2

BLOWER

DRAFT

INDUCED

M1

BLOWER COMPARTMENT

HARNESS

ECM MTR

C2

RD

BURNER COMPARTMENT

GND

FUSE

3 A

24 V

PARK

PARK

COM

COOL

HEAT

GND

RD

9

8

12

1

11

7

4

10

BK

BL

OR

GY

GY

LINE MOTOR XFMR HUM EAC FLAME

T2

2

T2

T1

T1

1

NEUTRAL

T9

T1

9

WH

40 VA

115

VAC

24

VAC

OR

TRANSFORMER

BLOWER

RD

COMPARTMENT

DOOR SWITCH

(OPEN WHEN

DOOR OPEN)

BK

BK

6 FLASHES

AUXILIARY LIMIT OPEN

GN

6

3

5

2

2

3

4

1

BK

AUTO REST BURNER

TEMPERATURE CONTROL

OR

GN

BL RD

3

1

2

RD

GN

BK

BK

4

OR

T1

0

T1

2

T4 T2

1

T3

BK

OR

RD

BL

BK

YL

RD

BK

WH

T20

T13

T8

T5

T7

T14

FAN

T2

3

GND

IDB(2)

HSI(1)

AUTO RESET BURNER

TEMPERATURE CONTROL

EAC-H

CLEANER

AIR

ELECTRONIC

FRONT COVER

PRESSURE

SWITCH

LINE NEUTRALS

Ø /60 HZ POWER SUPPLY WITH

TO 115VAC/ 1

C2 GAS

VALVE

M1

MV(12)

HUMIDIFIER

WARNING:

R

Y

G

C

TO

MICRO

TR (11)
GND (8)

MVC (9)

RO2 (6)

RO1 (5)

GND

24 VAC

40 VA

TRANSFORMER

115 VAC

FLAME SENSOR

ID

BLWR

CIRCULATOR

BLWR

HOT SURFACE

IGNITER

COO

L

HE

AT-

H

FS

SWITCH

DOOR

OVERCURRENT PROTECTION DEVICE

N

L

DISCONNECT

GND

INTEGRATED CO

NTROL MODULE

XFMR-H

LINE-H

JUNCTION BOX

INTEGRATED

CONTROL MODULE

TH (10)

BEFORE SERVICING.

DISCONNECT POWER

MUST BE

WIRING TO UNIT

PROPERLY

AND GROUNDED.

POLARIZED

GN

5

BR

BR

C

NO

PK

C

N

O

C

N

O

PRESSURE SWITCH

ID BLOWER

PRESSURE

SWITCH

PRESSURE

TRANSDUCER

PT (3)

PT (1)

PT (2)

+

-

O

AUTO RESET

AUXILIARY LIMIT

CONTROLS

HLI (7)

HLO (4)

W

CONTROL

LIMIT

PRIMARY

AUTO RESET

PK

PU

AUTO RESET

BAFFLE LIMIT

AUTO RESET

BAFFLE LIMIT

2

1

2

1

3

C

NO

GY

Summary of Contents for AMES960403BU AA

Page 1: ...ced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate ser...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...dman A Initial Release V GMC B 1st Revision Configuration M Upflow Horizontal Major Revision C Downflow Horizontal A Initial Release B 1st Revision Airflow C Variable Speed ComfortNet Nox E High Effic...

Page 5: ...nless Steel tubular heat exchanger 115 volt silicon nitride igniter Left or right gas entry Line voltage EAC HUM terminals GMES96 U GMES960403BU AA GMES960603BU AA GMES960805CU AA Goodman Brand 96 Ult...

Page 6: ...a residential home gas furnace It is not designed or certified for use in mobile home trailer or recreational vehicle applications In the U S A this furnace can be used in the following non industria...

Page 7: ...LOSURE FAILURE TO FOLLOW THIS WARNING CAN RESULT IN PROPERTY DAMAGE EQUIPMENT DAMAGE PERSONAL INJURY OR DEATH Condensate Drain Lines and Drain Trap Acondensing gas furnace achieves its high level of e...

Page 8: ...ply pressures must be maintained within the ranges specified below The supply pressure must be constant and available with all other household gas fired appliances operating The minimum gas supply pre...

Page 9: ...ombustion analysis are required for all installations above 4500 ft Refer to Gas Supply Pressure Measurement section for instruction on how to properly measure and adjust manifold outlet pressure The...

Page 10: ...le electronic air cleaner terminals EAC are energized with 115 volts whenever the circulator blower is energized NOTE Wire routing must not to interfere with circulator blower operation filter removal...

Page 11: ...90 seconds and display the proper fault code Induced draft blower is energized for 30 second prepurge Igniter warm up begins after 30 second prepurge expires Gas valves open at end of igniter warm up...

Page 12: ...ntric Vent Kits DCVK Application The DCVK 20 and DCVK 30 kit is designed to allow the terminations of a direct vent furnace to be concentrically vented through a wall or roof This kit allows a single...

Page 13: ...DRAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor windin...

Page 14: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 15: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 16: ...SERVICING 16 GAS VALVE BURNER ASSEMBLY PRESSURE TRANSDUCER INTEGRATED CONTROL BOARD CONTROL TRANSFORMER PRESSURE SWITCHES VENT PIPE CONNECTION COMBUSTION AIR CONNECTION DRAFT INDUCER Component I D...

Page 17: ...any wires must be replaced replace with AWM 105 C 2 64 thick insulation of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower comp...

Page 18: ...m High Speed Red wire connected to RED on the control board High Speed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK...

Page 19: ...determine the air temperature rise Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperat...

Page 20: ...test for continuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a re...

Page 21: ...rner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap or the gas piping drip leg as...

Page 22: ...est screw inlet outlet pressure boss out one turn counterclockwise not more than one turn b Attach a hose and manometer to the outlet pressure outlet pressure boss c Turn ON the gas supply d Turn on p...

Page 23: ...ED is blinking in AMBER then release The control will execute the following functions 1 Blower Heat Speed 15 seconds 2 Blower Cool Speed 15 seconds 3 Blower Fan Speed 15 seconds 4 Hot Surface Igniter...

Page 24: ...minal 3 Place the unit into a heating cycle LINE VOLTAGE NOW PRESENT WARNING 4 As soon as flame is established a micro amp reading should be evident once proof of flame micro amp reading is establishe...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...TROUBLESHOOTING 26...

Page 27: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 28: ...IED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 115V LOW VOLTAGE FIELD LOW VOLTAGE 24V COLOR CODES RD RED GY G...

Page 29: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

Reviews: