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12

5. When directly communicating with the outdoors, the single open-

ing shall have a minimum free area of 1 square inch per 3,000
BTU per hour of total input rating of all equipment in the enclo-
sure.

5.3.4 Specially Engineered Installations:

The requirements of 5.3.3 shall not necessarily govern when special
engineering, approved by the authority having jurisdiction, provides an
adequate supply of air for combustion, ventilation, and dilution of flue
gases.

5.3.5 Louvers and Grilles:

In calculating free area in 5.3.3, consideration shall be given to the block-
ing effect of louvers, grilles or screens protecting openings. Screens used
shall not be smaller than 1/4 inch mesh. If the area through a design of
louver or grille is known, it should be used in calculating the size of
opening required to provide the free area specified. If the design and free
area is not known, it may be assumed that wood louvers will have 20-25
percent free area and metal louvers and grilles will have 60-75 percent
free area. Louvers and grilles shall be fixed in the open position or
interlocked with the equipment so that they are opened automatically
during equipment operation.

5.3.6 Special Conditions Created by Mechanical Exhausting or Fire-

places:

Operation of exhaust fans, ventilation systems, clothes dryers, or fire-
places may create conditions requiring special attention to avoid unsat-
isfactory operation of installed gas utilization equipment.  Air from
Inside Building. See 5.3.3-a.

VI. INSTALLATION POSITIONS

This furnace may be installed in an upright position or horizontal
on either the left or right side panel.  Do not install this furnace on
its back.  For 

upright upflow

 furnaces, return air ductwork may be

attached to the side panel(s) and/or basepan.  For 

horizontal up-

flow

 furnaces, return air ductwork must be attached to the basepan.

For both 

upright or horizontal counterflow

 furnaces, return duct-

work must be attached to the basepan (top end of the blower com-
partment).  

NOTE:  

Ductwork must never be attached to the back of

the furnace.  For upflow installations requiring 1,800 CFM or more,
use either two side returns or a bottom return or a combination of
side and bottom. Contact your distributor for proper airflow require-
ments and number of required ductwork connections.  Refer to
“Recommended Installation Positions” figure for appropriate in-
stallation positions, ductwork connections, and resulting airflow
arrangements.

VII. HORIZONTAL APPLICATIONS & CONSIDERATIONS

G

ENERAL

Horizontal applications, in particular, may dictate many of the
installation’s specifics such as airflow direction, ductwork connec-
tions, flue and combustion air pipe connections, etc.  The basic
application of this furnace as a horizontal furnace differs only slightly
from an upright installation.  When installing a furnace horizontally,
additional consideration must be given to the following:

LOCATION

Horizontal Furnace

D

RAIN

 T

RAP

 

AND

 L

INES

In horizontal applications the condensate drain trap is secured to the
furnace side panel, suspending it below the furnace.  A minimum clear-
ance of 4 3/4 inches below the furnace must be provided for the drain
trap.  Additionally, the appropriate downward piping slope must be main-
tained from the drain trap to the drain location. Refer to

 Condensate

Drain Trap and Lines

 for further details. If the drain trap and drain line

will be exposed to temperatures near or below freezing, adequate mea-
sures must be taken to prevent condensate from freezing.

L

EVELING

Leveling ensures proper condensate drainage from the heat exchanger
and induced draft blower.  For proper flue pipe drainage, the furnace
must be level lengthwise from end to end.  The furnace should also be
level from back to front or have a slight tilt with the access doors downhill
(approximately 3/4 inches) from the back panel.  The slight tilt allows
the heat exchanger condensate, generated in the recuperator coil, to
flow forward to the recuperator coil front cover.

A

LTERNATE

 V

ENT

/F

LUE

 

AND

 C

OMBUSTION

 A

IR

 C

ONNECTIONS

In horizontal installations, provisions for alternate vent/flue piping is
available for upflow furnaces with left air discharge.  Counterflow fur-
naces include provisions for both alternate vent/flue and combustion
air piping with right air discharge.  These configurations allow the flue
and combustion air piping to be run vertically through the furnace.  Re-
fer to the “Recommended Installation Positions” figure for further de-
tail.  The standard piping connections may also be used in these posi-
tions.  Refer to 

Vent/Flue Pipe 

and Combustion Air Pipe for details

concerning the conversion to the alternate vent/flue air connections.

When using the horizontal alternate vent configuration, you must
use the RF000142 vent drain kit. See following illustration.

Summary of Contents for ACSH96

Page 1: ...nking before acting Most dealers have a list of specific good safety practices follow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However...

Page 2: ...MENTS 16 STANDARD FURNACE CONNECTIONS 16 ALTERNATE FURNACE CONNECTIONS 17 NON DIRECT VENT SINGLE PIPE PIPING 18 DIRECT VENT DUAL PIPE PIPING 19 VENT INTAKE TERMINATIONS FOR INSTALLATION OF MULTIPLE DI...

Page 3: ...OWER UP 37 HEATING MODE 37 MODE DIP SWITCH IS SET TO 1 STG POSITION 37 MODE DIP SWITCH IS SET TO 2 STG POSITION 38 COOLING MODE 38 FAN ONLY MODE 38 XVI Operational Checks 38 BURNER FLAME 38 XVII Safet...

Page 4: ...ed throughout the structure if the furnace or air handler is operating in any mode CO can cause serious illness including permanent brain damage or death B10259 216 TO THE INSTALLER Before installing...

Page 5: ...Electrical Connection Inlets Alternate 18 Coil Front Cover Pressure Tap 19 Coil Front Cover Drain Port 20 Drain Line Penetrations 21 Drain Trap 22 Blower Door Interlock Switch 23 Capacitor 24 Integra...

Page 6: ...verted to operate on L P gas by using the appropriate L P conver sion kit listed in the PROPANE GAS HIGH ALTITUDE INSTALLA TIONS section of this manual Install this furnace only in a location and posi...

Page 7: ...TO SHUT OFF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOK...

Page 8: ...eaning solutions such as perchloroethylene printing inks paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials...

Page 9: ...latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 1 05 1 05 Installation Codes Seal off a non direct vent furnace if it is installed near an area frequently contaminated...

Page 10: ...part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be pro vided with two permanent openings communicating directly wit...

Page 11: ...Water Heater Outlet Air Chimney or Gas Vent NOTE The inlet and outlet air openings must each have a free area of not less than one square inch per 4000 BTU of the total input rating of all equipment i...

Page 12: ...ions Refer to Recommended Installation Positions figure for appropriate in stallation positions ductwork connections and resulting airflow arrangements VII HORIZONTALAPPLICATIONS CONSIDERATIONS GENERA...

Page 13: ...The indicated kits must be used to insure safe and proper furnace operation All conversions must be performed by a qualified installer or service agency AIR DISCHARGE AIR DISCHARGE AIR DISCHARGE Bott...

Page 14: ...G Clearance to inside corner H Clearance to each side of center line extended above meter regulator assembly 3 ft 91 cm within a height 15 ft 4 5 m above the meter regulator assembly OTHER THAN DIRECT...

Page 15: ...d Fittings must be DWV type fit tings meeting ASTM D2665 and ASTM D3311 Carefully follow the manufactures instructions for cutting cleaning and solvent cement ing of PVC In addition to PVC and ABS pip...

Page 16: ...insulated and closed with a weather tight corrosion resistant flashing STANDARD FURNACE CONNECTIONS It is the responsibility of the installer to ensure that the piping con nections to the furnace are...

Page 17: ...ELBOW NON DIRECT VENT 90 PVC ELBOW NON DIRECT VENT STANDARD CONNECTIONS OR OR UPFLOW COUNTERFLOW ALTERNATE FURNACE CONNECTIONS If the standard locations are undesirable for a specific installation al...

Page 18: ...105 98 91 84 Not Applicable Not Applicable MH95 ACSH96 AMEH96 GCH95 GME95 Direct Vent 2 Pipe and Non Direct Vent 1 Pipe 6 Maximum Allowable Length of Vent Flue Pipe Combustion Air Pipe ft 1 2 Unit Inp...

Page 19: ...ameter for construction of the vent flue and combustion air intake pipe systems of a direct vent dual pipe installation The number of elbows tabulated represents the number of elbows and or tees in ea...

Page 20: ...e outside the structure and may be installed with the intake and exhaust pipes located side by side or with one pipe above the other This kit is NOT intended for use with single pipe indirect vent ins...

Page 21: ...trap secured to the outside of the cabinet NOTE Refer to Alternate Vent Flue Hose Connections for upright installations using an alternate vent flue outlet 1 Remove the rubber plug from the right side...

Page 22: ...ber elbow Discard cut portion 5 Insert Tube 1 into rubber elbow drain port and secure with a silver hose clamp Angle tube toward trap 6 Cut 17 3 4 inches from the long end of Hose B and discard 7 Secu...

Page 23: ...mp Angle tube outward toward front of furnace 5 Cut X inches from the long end of Hose B and discard Refer to table for appropriate length to cut Secure remaining hose to Tube 1 with a green hose clam...

Page 24: ...ked drain conditions Cut hose to appropriate length to minimize sagging Plug left unused pressure tap with plug removed from right side 2 Secure HoseA to front cover drain tap with a red hose clamp Ro...

Page 25: ...a hose to the induced draft blower housing 6 Cut 5 1 2 inches straight length from the long end of each Tube 2 and discard radius ends 7 Insert approximately one inch of each Tube 2 through left side...

Page 26: ...blower door For direct vent applica tions the cabinet opening to the junction box must be sealed air tight using either a UL approved bushing such as Heyco Liquid Tight or by applying a UL approved no...

Page 27: ...ire routing must not to interfere with circulator blower operation filter removal or routine maintenance Refer to the follow ing figure for thermostat connections to the integrated control module term...

Page 28: ...n specified on the furnace rating plate The combination of the lower air density and a lower manifold pressure will prohibit the burner orifice from drawing the proper amount of air into the burner Th...

Page 29: ...m of three inches long Install a 1 8 NPT pipe plug fitting accessible for test gauge connection immediately upstream of the gas supply connection to the furnace Always use a back up wrench when making...

Page 30: ...ch pipe fittings starting from the gas valve to reach the outside of the cabinet must be supplied 1 Close nipple 1 90 degree street elbow 1 2 1 2 pipe nipple 1 90 degree elbow Straight Pipe The straig...

Page 31: ...vert to capacities at 5 psig settings multiply by 0 879 Propane Gas Piping Chart I Sizing Between Single or Second Stage Regulator and Appliance Maximum Propane Capacities Listed are Based on 1 2 W C...

Page 32: ...s retaining the sheet metal over the duct opening Using tin snips cut the metal strips and remove the sheet metal to free the duct flanges Using the scribe line along the duct flange as a guide unfold...

Page 33: ...e HORIZONTAL INSTALLATIONS Filters must be installed in either the central return register or in the return air duct work XIV STARTUP PROCEDURE ADJUSTMENT Furnace must have a 115 VAC power supply prop...

Page 34: ...OR EQUIPMENT DAMAGE THE INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING CAUTION The line pressure supplied to the gas va...

Page 35: ...ach a hose and manometer to the outlet pressure barb fitting Honeywell valve or outlet pressure tap White Rodgers valve 5 Turn ON the gas supply 6 Turn on power and close thermostat R and W1 contacts...

Page 36: ...hermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to increase temperature rise...

Page 37: ...to 12 minutes NOTE The ACSH AMH AMEH GCH GDH GMH and GME hybrid furnaces require a single stage thermostat These furnaces utilize a control board with single stage or two stage capability The second s...

Page 38: ...ws R and Y thermostat contacts close initiating a call for cool Integrated control module performs safety circuit checks Outdoor fan and compressor are energized Circulator blower is energized on cool...

Page 39: ...mly touch a clean unpainted metal surface of the furnaces near the control Any tools held in a person s hand during grounding will be discharged 3 Service integrated control module or connecting wirin...

Page 40: ...emove 1 Turn OFF electrical power to furnace 2 Remove filter s from the central return register or ductwork 3 Replace filter s by reversing the procedure for removal 4 Turn ON electrical power to furn...

Page 41: ...nal problem Perform the checks listed in Section XIV Startup Procedure andAdjustments to reduce the chances of repeated fouling XX BEFORE LEAVING AN INSTALLATION Cycle the furnace with the thermostat...

Page 42: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Page 43: ...e and air inlet piping for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blower for proper performance Replace if nece...

Page 44: ...4 793 MED HI MED LO 2 0 981 61 962 62 943 63 917 65 888 67 830 764 665 LOW 1 5 750 79 730 81 714 83 692 86 657 90 620 570 502 HIGH 4 0 2069 29 1965 30 1871 32 1756 34 1661 36 1549 1415 1275 MH950704CX...

Page 45: ...9 534 HIGH 3 0 1431 42 1368 44 1296 47 1228 49 1150 53 1055 962 860 ACSH960703BX MED 2 5 1212 50 1182 51 1138 53 1091 55 1019 59 944 871 769 MED HI MED LO 2 0 1002 60 978 62 956 63 921 66 878 69 825 7...

Page 46: ...039 34 998 35 959 37 923 882 839 T4 BLUE 3 0 1274 28 1239 28 1199 29 1166 30 1129 31 1096 1059 1021 T5 BLACK 3 0 1306 27 1261 28 1232 29 1195 29 1162 30 1132 1090 1057 T1 YELLOW 1 5 714 80 667 79 604...

Page 47: ...682 619 534 HIGH 3 0 1431 42 1368 44 1296 47 1228 49 1150 53 1055 962 860 GCH950703BX MED 2 5 1212 50 1182 51 1138 53 1091 55 1019 59 944 871 769 MED HI MED LO 2 0 1002 60 978 62 956 63 921 66 878 69...

Page 48: ...039 34 998 35 959 37 923 882 839 T4 BLUE 3 0 1274 28 1239 28 1199 29 1166 30 1129 31 1096 1059 1021 T5 BLACK 3 0 1306 27 1261 28 1232 29 1195 29 1162 30 1132 1090 1057 T1 YELLOW 1 5 714 80 667 79 604...

Page 49: ...DOOR OPEN DOOR SWITCH WARNING DISCONNECT POWER BEFORE SERVICING WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED BK GND DISCONNECT L POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE WH JUNCTION B...

Page 50: ...the unit for the most up to date wiring HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT M ULTIPLE POWER SOURCES MAY BE PRESENT F AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE...

Page 51: ...the wiring diagram on the unit for the most up to date wiring HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT M ULTIPLE POWER SOURCES MAY BE PRESENT F AILURE TO DO SO MAY C...

Page 52: ...t vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL...

Page 53: ...53 THIS PAGE LEFT INTENTIONALLY BLANK...

Page 54: ...54 THIS PAGE LEFT INTENTIONALLY BLANK...

Page 55: ...55 THIS PAGE LEFT INTENTIONALLY BLANK...

Page 56: ...forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Better Quality Visit our web sites at www goodm...

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