GÖLZ MS 400 Original Operating Instructions And Spare Parts List Download

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MS400

Translation of the original operating instruction and spare parts list

- 4-

5007045-00

BA-E

EC-DECLARATION OF CONFORMITY

Manufacturer

GÖLZ

GmbH

Dommersbach 51, D-53940 Hellenthal

Tel.: (02482) 12 200 / Fax: (02482) 12 222

Declare hereby certifies on its sole responsibility that the following product:

MS 400

Masonry bench saw

Serial number:____________________

which is explicitly referred to by this declaration meet the following directives:

2006/42/EG

Safety and health requirement

2004/108/EG

Electromagnetic compatibility

2006/95/EG

Low Voltage Directive

meet the following standards:

EN 12418

Documented evidence conforming to the requirements of the directives is kept available for inspection

at the above manufacturer’s address.

Hellenthal, den 06.05.2014

…………………………………………

General Manager

B. Schmitz

Summary of Contents for MS 400

Page 1: ...MS 400 ZN der Bedienungsanleitung 5007045 00 Erstellt am 05 2014 Erstellt von Sabrina Linden Datei K KDV 5007xxx 5007045 Bedienungsanleitung 5007045 00 Bedienungsanleitung E doc GÖLZ GmbH Dommersbach 51 D 53940 Hellenthal Telefon 49 0 2482 12 200 Telefax 49 0 2482 12 222 E Mail info goelz de Internet www goelz de ...

Page 2: ...MS400 Translation of the original operating instruction and spare parts list 2 5007045 00 BA E ...

Page 3: ...o another language without prior written approval of GÖLZ GmbH Dommersbach 51 D 53940 Hellenthal Guarantee We reserve the right to amend any information included in this document manual instruction and spare parts list at any time and without prior notice GÖLZ assumes no warranty for these documents GÖLZ shall not be liable for errors in this document manual instruction and spare parts list or for...

Page 4: ...duct MS 400 Masonry bench saw Serial number ____________________ which is explicitly referred to by this declaration meet the following directives 2006 42 EG Safety and health requirement 2004 108 EG Electromagnetic compatibility 2006 95 EG Low Voltage Directive meet the following standards EN 12418 Documented evidence conforming to the requirements of the directives is kept available for inspecti...

Page 5: ...the maintenance and repair of the machine 13 3 7 Information about special risks with electrical energy 13 3 8 Gas dust steam smoke 14 3 9 Noise 14 3 10 Illumination 15 3 11 Oils greases and other chemical substances 15 3 12 Transport 15 3 13 Store 16 4 Bringing into service 17 4 1 Export checking 17 4 2 Assembling 17 4 3 Engine 18 4 4 Setting up the machine 18 4 5 Mounting changing the blade 18 4...

Page 6: ... 32 8 1 3 Distribution agencies 33 8 2 Wearing parts 34 9 Exploded view and spare parts list 35 9 1 Machine 35 9 2 Frame 37 9 3 Cutter head acceptance 39 9 4 Cutter head 41 9 5 Cutter head handle 43 9 6 Main pillar 44 9 7 Cutting table 45 9 8 Guidance roller 47 9 9 Support roller 48 9 10 Table handle 49 9 11 Back square 50 9 12 Water tank 51 9 13 Stopple with rope 52 9 14 Blade guard 53 9 15 Trans...

Page 7: ...ting up troubleshooting in the course of work elimination of manufacturing waste care and disposal of fuels and consumables Servicing maintenance inspection repair and or Transport In addition to the operating manual and to the mandatory rules and regulations for accident prevention of the country and place of use of the machine the recognized technical rules for safe and proper working conditions...

Page 8: ...mensions L x B x H leg folded 989 x 740 x 695 mm 38 9 x 29 1 x 27 4 in Weight 66 kg 145 2 lbs Sound power level after ISO EN 3744 92 dB A Sound pressure level after ISO EN 11201 80 dB A Vibration 2 3 m s 1 2 Provided accessory Operating instruction Spare parts list 1 3 Optional accessory MS 400 Water pump For the item number of accessories please refer to the current catalogue of GÖLZ If accessori...

Page 9: ...n 2 1 Main parts 1 Main frame 8 Transport wheel 15 Water pump 2 Cutting head 9 Table handle 16 Drain plug 3 Blade guard 10 Back square 17 Table locker 4 Cutting table 11 Cutting head handle 18 Blade 5 Water supply tank 12 Switch 19 Machine plate 6 Main pillar 13 Adjusting handle 7 Transport handle 14 Engine ...

Page 10: ...vely for cutting in concrete reinforced concrete natural stone cast stone and brickwork Using the machine for purposes other than mentioned above such as cutting in wood and so on is considered contrary to its designated use The GÖLZ GmbH cannot be held liable for any damage resulting from such use The risk of such misuse lies entirely with the user Only use gear drives and motors which are provid...

Page 11: ... Severe injury may result from being caught by moving parts of the machine Personal protective equipment must be used wherever required by the circumstances or by law e g safety glasses ear protectors safety boots suitable safety clothing Observe the regulations for prevention of accidents Observe all safety precautions and warnings attached to the machine and always keep them in good and perfectl...

Page 12: ...to safety Before beginning work familiarize yourself with the surroundings and circumstances of the site such as obstacles in the working and travelling area the soil bearing capacity and any barriers separating the construction site from public roads Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state Operate the machine only if all protective ...

Page 13: ...oses should be carefully attached to lifting tackle and secured Use only suitable and technically perfect lifting gear and suspension systems with adequate lifting capacity Never work or stand under suspended loads The fastening of loads and the instructing of crane operators should be entrusted to experienced persons only The marshaller giving the instructions must be within sight or sound of the...

Page 14: ...wer switch Secure the working area with a red and white safety chain and a warning sign Use insulated tools only If mobile electrical equipment connecting cables and or extension appliance cords with plug connectors are used ensure that such equipment cables and cords are checked for correct function at least once every six months by a qualified electrician or if suitable testing equipment is avai...

Page 15: ...12 Transport Use only suitable means of transport and lifting gear of sufficient capacity when loading or transporting the machine Appoint an experienced instructor for the lifting operation Always observe the instructions given in the operating manual when lifting the machine use only the prescribed lifting eyes for attaching the lifting gear Use only suitable transport vehicles with sufficient l...

Page 16: ...ion preventive if storing over a longer time like winter time Note Store dismounted blades so that the blades not exposed to mechanical damages and harmful environmental conditions UV radiation temperature humidity etc Before storing always do the following instructions Clean the machine Empty and clean the water tray Clean the water pump In case of frost empty all water cooling system from its wa...

Page 17: ...urface Dispose of the transport packaging according to environmental regulations Since the unit is delivered completely assembled you need only check if it is complete and intact For the scope of delivery see Technical Data and Accessories 4 2 Assembling Some components must be mounted on the machine Look at the following pictures Attention Do not yet turn the engine on The following work is to be...

Page 18: ...the machine on a solid level and stable surface 4 5 Mounting changing the blade To mount a new blade always do the following instructions Switch off the machine and unplug the supply cable Attention The cutting head must be set and detected with the control handle in a raised position Attention The cutting table must be saved with the transport lock Note Read and observe the instructions to the en...

Page 19: ...e the screw at the front of the blade guard until the blade guard can pivot to access the tool Loose the left threaded hexagonal nut on the motor shaft and remove the outer flange and the tool Clean the tool shaft and flanges and inspect for wear Mount the new blade Make sure the tool rotation is correct and the bore corresponds to the shaft diameter ...

Page 20: ...he screw at the front and on the side 4 6 Electrical connections Before connecting the machine to a power supply make sure The voltage phase supply corresponds to the information indicated on the motor plate and machine plate Available power supply must have ground connection in conformity with safety regulations The size of the electric cable of the extended lead is sufficient H07RNF 3x2 5mm 2 up...

Page 21: ... 600 x 500 x 135 mm 23 6 x 19 7 x 5 3 in The machine only is operated in safe operating condition Pay attention to the dispositions of cooling water and flushing water as well as cutting muds Cutting muds must be absorbed filtered and disposed of 5 2 Starting the machine To start the machine open the cover of the switch and press the green button After starting the machine check immediately the fo...

Page 22: ...ease follow this procedure Switch off the machine and make sure the blade is not rotating Loosen the adjusting handle and adjust the cutting head to the desired position Adjust the depth stop and tighten the counter nut to fix it well Warning Never touch rotating parts Attention Transport the unit only when the engine is stopped This applies also to a short change of location Attention Wear approp...

Page 23: ...ad Tighten strongly the adjusting handle and make sure the cutting head is well fixed and cannot move Put the material on the cutting table By using the back square control the position of the material Start the machine Put your left hand on the table pushing handle Put your right hand on the cutting head handle Your right hand should be ready to push the emergency stop in case of any unexpected p...

Page 24: ...he cutting head is not locked in a fixed position This cutting method enables multiple steps cutting which consists of moving the table back and forth with the material to be cut under the rotating blade For hard material it is recommended to use this cutting method e g by doing many shallow cuts To do free depth cutting please follow this procedure Switch off the machine and make sure the blade i...

Page 25: ... is at the lowest position Put the material on the cutting table By using the back square control the position of the material Start the machine Put your left hand on the table pushing handle Put your right hand on the cutting head handle Your right hand should be ready to push the emergency stop in case of any unexpected problem Push the cutting table slowly and without undue pressure towards the...

Page 26: ...front and back again 5 3 3 Cutting method 45 bevel cuts The machine enables to make fixed or multiple steps 45 bevel cuts To do 45 bevel cuts please follow this procedure Switch off the machine and make sure the blade is not rotating Put the cutting table at the front of the machine to clear the space for the pivoting of the cutting head Loosen the big nut at the back of the cutting head Rotate th...

Page 27: ...ead Loosen the adjusting handle Adjust the depth stop and tighten the counter nut to fix it well Make sure that the blade is not touching the cutting table at any position of the table when the cutting head is at the lowest position Put the material on the cutting table By using the back square control the position of the material Start the machine ...

Page 28: ... rotating blade To put the cutting head back in the normal position please follow this procedure Switch off the machine and make sure the blade is not rotating Put the cutting table at the front of the machine to clear the space for the pivoting of the cutting head Loosen the big nut at the back of the cutting head Rotate the cutting head until it stops at 0 Tighten well the big nut at the back an...

Page 29: ... button or directly the emergency switch to stop the machine The motor and the water pump shut off Carry out the maintenance and care work according to the chapter maintenance and care 5 5 Changing the blade The blade must be changed if the diamond segments of the blade are completely worn the material to be cut changes the blade turns irregularly the diamond segments are damaged or broken For fit...

Page 30: ...f a malfunction If damaged Complete machine check x x x clean x Flange clean x replace x Engine shaft clean x Engine housing and fan clean x Water tank clean x Water pump check x x clean x Water hoses deplete x Water nozzle clean x Guiding rail and guiding roller clean x Screw fittings check x 6 1 Machine Clean the machine after each duty and check all functions Replace all necessary parts that ar...

Page 31: ...p Open the water tap Clogged water system Clean the water system and refill the water tank with clean water Defective water pump Clean the water pump Replace the water pump if cleaning does not improve Water pump is off Check the electrical power supply Engine stops during cutting Wrong blade for the application Change the blade Defective blade Change the blade Worn blade Change the blade Cutting ...

Page 32: ... parts which can be ordered with distribution agencies see chapter 8 1 3 Distribution agencies 8 1 1 Safety regulation Using this spare parts list for mounting or dismounting purposes is not permitted For assembly and disassembly work exclusively the corresponding descriptions in this operating manual are to be followed 8 1 2 Ordering information GÖLZ GmbH D 53940 Hellenthal Tel 02482 120 Typ Bauj...

Page 33: ...respondants 8 1 3 Distribution agencies Deutschland Germany Allemagne GÖLZ GmbH Dommersbach 51 DE 53940 Hellenthal Tel 49 0 2482 12 200 Fax 49 0 2482 12 222 E Mail info goelz de Internet www goelz de Österreich Austria Autriche GÖLZ Ges m b H Samstraße 52 A 5020 Salzburg Tel 43 0 662 43 81 75 Fax 43 0 662 43 07 34 E Mail info goelz at Internet www goelz at Frankreich France France GÖLZ S A S 1 rue...

Page 34: ...ckings connectors couplings and switches for pneumatic hydraulic water electrical and fuel systems Guide elements such as guide strips guide bushes guide rails rollers bearings sliding protection supports Clamping elements for quick separating systems Flushing head seals Slide and roller bearings that do not run in an oil bath Shaft oil seals and sealing elements Friction and safety clutches braki...

Page 35: ...MS400 Translation of the original operating instruction and spare parts list 35 5007045 00 BA E 9 Exploded view and spare parts list 9 1 Machine ...

Page 36: ...il complète 5 Standbein kpl Main pillar complete Jambe de pivot complète 6 Wasserbehälter kpl Water tank complete Tank complète 7 Transportgriff kpl Transport handle complete Poignée de transport complète 8 Transporträder kpl Transport wheel complete Roue de transport complète 9 Tischgriff kpl Table handle complete Table poignée complète 10 Schutzhaube kpl Blade guard complete Capot protecteur com...

Page 37: ...MS400 Translation of the original operating instruction and spare parts list 37 5007045 00 BA E 9 2 Frame ...

Page 38: ...hon 10 Ø 16 x 2 Schlauch Hose Tuyau 11 Abdeckung Cover Coiffe 12 GSM 2022 08 Gleitlager Bush bearing Roulement coulissant 13 60 x 60 Stopfen Stopple Bouchon 14 GN 531 M8 x 30 Flügelschraube Wing screw Vis à ailettes 15 DIN EN ISO 4017 M 8 x 20 Schraube Screw Vis 16 DIN 127 A 4 Federring Spring washer Rondelle ressort 17 DIN EN ISO 7089 A 4 3 Scheibe Washer Rondelle 18 DIN EN ISO 8746 2 x 6 A Kerbn...

Page 39: ...MS400 Translation of the original operating instruction and spare parts list 39 5007045 00 BA E 9 3 Cutter head acceptance ...

Page 40: ...r Spring Languette 6 Buchse Bushing Douille 7 GSM 2022 08 Gleitlager Bush bearing Roulement coulissant 8 GN 300 M 8 Klemmhebel Clamp lever Levier de serrage 9 DIN EN ISO 7089 A 20 Scheibe Washer Rondelle 10 DIN 127 A 8 Federring Spring washer Rondelle ressort 11 DIN EN ISO 7093 8 4 Scheibe Washer Rondelle 12 DIN 127 A 20 Federring Spring washer Rondelle ressort 13 DIN EN ISO 4032 M 20 Mutter Nut É...

Page 41: ...MS400 Translation of the original operating instruction and spare parts list 41 5007045 00 BA E 9 4 Cutter head ...

Page 42: ...gnée complète 4 Aufkleber Label Macaron 5 230 V Schalter Stecker Switch Plug Interrupteur Connecteur 6 GSM 2022 08 Gleitlager Bush bearing Roulement coulissant 7 DIN 6921 M 8 x 40 Schraube Screw Vis 8 DIN EN ISO 7089 A 8 4 Scheibe Washer Rondelle 9 DIN EN ISO 4032 M 8 Mutter Nut Écrou 10 DIN EN ISO 4017 M 8 x 30 Schraube Screw Vis 11 DIN EN ISO 7093 8 4 Scheibe Washer Rondelle 12 DIN 127 A 8 Feder...

Page 43: ...rm Info Bezeichnung Description Désignation Schneidkopfgriff kpl Cutter head handle complete Couteau en tête poignée complète 1 Griffstange Handle bar Barres d appui 2 Handgriff Handle grip Poignée 3 DIN EN ISO 7089 A 8 4 Scheibe Washer Rondelle 4 DIN 127 A 8 Federring Spring washer Rondelle ressort 5 DIN EN ISO 4017 M 8 x 20 Schraube Screw Vis ...

Page 44: ...dbein Main pillar Jambe de pivot 2 Ø 22 x Ø 8 5 Scheibe Washer Rondelle 3 30 x 30 Stopfen Stopple Bouchon 4 M 10 Sterngriffschraube Star grip screw Poignée étoile 5 DIN EN ISO 4014 M 8 x 55 Schraube Screw Vis 6 DIN EN ISO 7089 A 10 5 Scheibe Washer Rondelle 7 DIN 127 A 10 Federring Spring washer Rondelle ressort 8 DIN EN ISO 4017 M 10 x 60 Schraube Screw Vis 9 DIN EN ISO 7040 M 8 Mutter Nut Écrou ...

Page 45: ...MS400 Translation of the original operating instruction and spare parts list 45 5007045 00 BA E 9 7 Cutting table ...

Page 46: ...nahme Roller acceptance Support du galet 5 Anschlagblech Stop plate Lame d arrêt 6 Lineal Rule Règle 7 Gummiplatte 3 Rubber plate 3 Plaque élastique 3 8 Gummiplatte 1 Rubber plate 1 Plaque élastique 1 9 Gummiplatte 2 Rubber plate 2 Plaque élastique 2 10 DIN EN ISO 4017 M 8 x 50 Schraube Screw Vis 11 DIN EN ISO 7089 A 8 4 Scheibe Washer Rondelle 12 DIN EN ISO 7040 M 8 Mutter Nut Écrou 13 GN531 M 8 ...

Page 47: ... roller Pos Artikelnummer Menge Norm Info Bezeichnung Description Désignation Führungsrolle kpl Guidance roller complete Galet de guidage complète 1 Ø 50 x Ø 22 Führungsrolle Guidance roller Galet de guidage 2 Ø 14 x Ø 8 x 5 Buchse Bushing Douille 3 DIN 625 608 2RS1 Kugellager Ball bearing Roulement à billes ...

Page 48: ... 9 Support roller Pos Artikelnummer Menge Norm Info Bezeichnung Description Désignation Stützrolle kpl Support roller complete Galet de montant complète 1 Stützrolle Support roller Galet de montant 2 Ø 14 x Ø 8 x 5 Buchse Bushing Douille 3 DIN 625 608 2RS1 Kugellager Ball bearing Roulement à billes ...

Page 49: ... Bezeichnung Description Désignation Tischgriff kpl Table handle complete Table poignée complète 1 Griffstange Handle bar Barres d appui 2 Handgriff Handle grip Poignée 3 Ø 20 Stopfen Stopple Bouchon 4 DIN 127 A 8 Federring Spring washer Rondelle ressort 5 DIN EN ISO 7089 A 8 4 Scheibe Washer Rondelle 6 DIN EN ISO 4017 M 8 x 40 Schraube Screw Vis ...

Page 50: ...Back square complete Équerre complète 1 Aufnahme Acceptance Levé 2 Anschlagwinkel Back square Équerre 3 Druckplatte Pressure plate Estampe 4 Skala Scale Cadran 5 GN 531 M 8 x 30 Flügelschraube Wing screw Vis à ailettes 6 DIN EN ISO 7089 A 8 Scheibe Washer Rondelle 7 DIN EN ISO 7040 M 8 Mutter Nut Écrou 8 DIN EN ISO 4017 M 8 x 20 Schraube Screw Vis 9 DIN 127 A 8 Federring Spring washer Rondelle res...

Page 51: ... kpl Stopple with rope complete Bouchon avec prolonge complète 2 230 V Wasserpumpe Water pump Pompe d eau 3 Wasserbehälter Water tank Tank 4 Pumpenhalter Pump holder Cadre support du pompe 5 DIN EN ISO 7089 A 4 3 Scheibe Washer Rondelle 6 DIN EN ISO 7040 M 4 Mutter Nut Écrou 7 DIN EN ISO 7045 M 4 x 12 Schraube Screw Vis 8 Schelle Clamp Collier 9 Kupplung Clutch Raccord 10 Kupplung Clutch Raccord 1...

Page 52: ... Artikelnummer Menge Norm Info Bezeichnung Description Désignation Ablaufstopfen kpl Stopple with rope complete Bouchon avec prolonge complète 1 Seil Rope Prolonge 2 Stopfen Stopple Bouchon 3 Seilklemme Rope clip Prolonge clip 4 DIN EN ISO 7089 A 4 3 Scheibe Washer Rondelle 5 DIN EN ISO 7049 4 2 x 16 C Z Schraube Screw Vis ...

Page 53: ...MS400 Translation of the original operating instruction and spare parts list 53 5007045 00 BA E 9 14 Blade guard ...

Page 54: ...tte anti projection 5 Aufkleber Label Macaron 6 Aufkleber Label Macaron 7 1 4 Kugelhahn Ball valve Robinet à rotule 8 1 4 Schlauchtülle Hose clip Tétine Tuyau 9 DIN EN ISO 7045 M 4 x 12 Schraube Screw Vis 10 Schlauchschelle Hose clamp Collier 11 DIN EN ISO 7089 A 4 3 Scheibe Washer Rondelle 12 DIN 3771 20 x 2 65 O Ring O ring Joint torique 13 1 2 1 4 Reduzierung Reduction Réduction 14 DIN EN ISO 7...

Page 55: ...eichnung Description Désignation Transportgriff kpl Transport handle complete Poignée de transport complète 1 Transportgriff Transport handle Poignée de transport 2 DIN EN ISO 7093 8 4 Scheibe Washer Rondelle 3 DIN EN ISO 7089 A 8 4 Scheibe Washer Rondelle 4 DIN 127 A 8 Federring Spring washer Rondelle ressort 5 DIN EN ISO 4017 M 8 x 20 Schraube Screw Vis ...

Page 56: ...complete Roue de transport complète 1 Pos 1 1 1 2 Transportrad kpl Transport wheel Roue de transport 1 1 Ø 125 Rad Wheel Roue 1 2 DIN 625 6001 2RS1 Kugellager Ball bearing Roulement à billes 1 3 Ø 10 x Ø 8 x 27 5 Buchse Bushing Douille 2 DIN EN ISO 7089 A 8 4 Scheibe Washer Rondelle 3 DIN EN ISO 4014 M 8 x 55 Schraube Screw Vis 4 DIN 127 A 8 Federring Spring washer Rondelle ressort 5 DIN EN ISO 40...

Page 57: ...gnation Führungsschiene kpl Guiding rail complete Glissière complète 1 Führungsschiene Guiding rail Glissière 2 Anschlag Limitation Limitation 3 DIN EN ISO 7089 A 8 4 Scheibe Washer Rondelle 4 DIN 127 A 8 Federring Spring washer Rondelle ressort 5 DIN EN ISO 4017 M 8 x 20 Schraube Screw Vis 6 DIN EN ISO 7093 8 4 Scheibe Washer Rondelle 7 DIN ENI ISO 4032 M 8 Mutter Nut Écrou ...

Page 58: ...MS400 Translation of the original operating instruction and spare parts list 58 5007045 00 BA E 10 Wiring diagram ...

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