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Goldacres Windrow MY18 2500L Operator'S Manual Download Page 44

38

 - Chapter 8 - Operation

Windrow 2500L Operator’s Manual MY18 - REV 1

Plumbing Schematic - 2500L

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Summary of Contents for Windrow MY18 2500L

Page 1: ...201833 GA8700778 REV 1 JUN 2018 FROM SERIAL 201833 JUN 2018 FROM SERIAL 201833 GA8700778 REV 1 JUN 2018 FROM SERIAL 201833 FROM SERIAL 201833 Windrow 2500L Operator s Manual MY18 GA8700828 REV 1 MAY 2020 FROM SERIAL 503466 SEE INSIDE COVER ...

Page 2: ...Goldacres reserve the right to alter any specifications and designs without notice and without incurring any obligation regarding such changes No part of this manual may be reproduced without written permission from Goldacres All photographs and technical information remain the property of Goldacres GoldacresTrading Pty Ltd 3 Morang Crescent Mitchell Park Vic 3355 Ph 03 5342 6399 Fax 03 5342 6308 ...

Page 3: ...and payment thereof shall be made on or before the thirteenth day of the month following the delivery of the Goods or performance of the services unless other terms of payment are expressly stated in writing 2 A decreasing or increasing adjustment and or the issuing of an adjustment note pursuant to Division 21 and Division 29 C of the GST Act shall not in any way constitute a release waiver and o...

Page 4: ......

Page 5: ...Wiring Schematic Raven SCS450 25 Wiring Schematic Manual Rate Control 26 8 OPERATION 27 Key Features 27 EZ Control 28 EZ Control Functions 29 Tank Filling 30 Agitation 31 Manual Rate Control Spray Application 32 Manual Rate Control Spray Controls 33 Suction Filter Cleaning 34 Pressure Filter Cleaning 35 Flushing 35 Decontamination 36 SprayerTransportation 36 End of Day 37 End of Program 37 Plumbin...

Page 6: ...Auto Rate Control Raven SCS 450 61 Auto Rate Control Spray Application 62 Engine 63 ...

Page 7: ...tralia for Australian conditions Goldacres not only produce Australia s finest range of spraying equipment we also keenly value the unique relationship we enjoy with owners of our equipment We are pleased to welcome you as a Goldacres owner and look forward to making your spray applications as efficient as possible Please use this comprehensive resource to gain a full understanding of your equipme...

Page 8: ...Windrow 2500L Operator s Manual MY18 REV 1 2 Chapter 1 Introduction ...

Page 9: ...t be warranted by Goldacres for successful performance Operators working outside these limitations do so at their own risk unless specific advice has been sought from and provided by Goldacres in writing Inspect the equipment thoroughly for damage and wear before operation Always read and follow the chemical manufacturer s guidelines for safe application as per the chemical label Particular attent...

Page 10: ...o not exceed the maximum spraying pressure of 8 Bar Dangers Check area to be sprayed for overhead powerlines Contact between the machine and powerlines can result in serious injury or death If there are powerlines in the spray area exercise extreme caution when tilting boom wings Do NOT walk on machine platform when near power lines Personal Protective Equipment PPE Always wear close fitting cloth...

Page 11: ...epairs Lifting Machine Before raising the machine off the ground Ensure that the boom is in its closed position Park up on a flat level and firm area Empty the spray tank where possible Chock all wheels that remain on the ground Securely lift the machine using a jack and support the machine on work stands Do not work under the machine when supported solely by a jack Do not support the sprayer usin...

Page 12: ...face needs to be kept clean of mud and other material to help stop slipping MainTank Danger Confined space do not enter Do not enter the tank for any purpose Safe Chemical Usage The safe use of Agricultural Ag chemicals with this equipment is the responsibility of the owner operators All operators should be trained in the safe use of Ag chemicals Goldacres suggest that a relevant course is complet...

Page 13: ...Supermix agitator General FRONT BACK LEFT HAND SIDE RIGHT HAND SIDE from the control manifold passes through a nozzle and then through the barrel into the tank This causes extra agitation as flow around the agitator is sucked into the barrel and is then passed back into the tank To increase this venturi effect the bypass flow from the electric regulating valve also passes through the barrel multip...

Page 14: ...er nozzle selection catalogue and user s guides to spray nozzles are available from your Goldacres dealer or as a free download from the TeeJet web site www teejet com Lechler web site www lechler de Machine Limitations All Goldacres equipment is subject to operating limitations it is the operator s responsibility to ensure that this equipment is being operated within these limitations and appropr...

Page 15: ...ample the tyre size rim type tyre status driven or free rolling load speed haul length and ply rating all need to be considered when determining the tyre pressure The rated pressure and capacity shown in the chart below is applicable when the machine is stationary The cyclic loading pressure km hr is applicable for machines that are loaded and moving DETERMINING CORRECT TYRE PRESSURE Determine the...

Page 16: ...adjusted to minimum width D C B E A UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETRES UNLESS OTHERWISE SPECIFIED E D C B A 1 2 3 4 D C E A REVISIONS REV DESCRIPTION DATE IN SHEET 2 O DRAWING NUMBER TITLE MATERIAL DRAWN BY W MY1 C A TITLE NAME NEALHARVEY MATERIAL NOT SPECIFIED MODEL EDITED BY 26 0 2016 THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT...

Page 17: ...Chapter 4 Chapter 4 5 N A 11 Chapter 5 Windrow 2500L Operator s Manual MY18 REV 1 CABIN Not Applicable Not Applicable DRIVETRAIN ...

Page 18: ...12 Chapter 4 5 N A Windrow 2500L Operator s Manual MY18 REV 1 ...

Page 19: ... critical that your spray equipment is regularly calibrated As the sprayer is moving the ground speed and flow rate must be considered to achieve the desired application rate per area Flow adjustments are made via the control box in the cabin As the ground speed increases the flow to the booms required to maintain the application volume needs to be increased Increasing the flow will result in the ...

Page 20: ... rate at that speed The console monitors the amount of flow being used via the flow meter and then determines if the flow is correct for that speed Flow adjustments are made by the control valve which varies the amount volume of bypass and thus the volume being applied via the boom is controlled When the console is in the automatic mode as the ground speed increases the flow to the booms required ...

Page 21: ... The flow control valve is located behind the EZ control station and regulates the flow going to the boom sections directed via the console It controls the flow to the boom by regulating the amount of liquid that bypasses back to tank The flow control valve is a positive ball valve which means it can control flow infinitely to the boom from 0 L min to the maximum pump output dependant on system pr...

Page 22: ...nd side wheel of the sprayer and uses four magnets 2 north pole red and 2 south pole black fitted onto the rim to measure speed A north and south magnet must pass the sensor before a pulse is counted The sensor must be mounted between 12mm 19mm from the face of the magnet to receive a reading The magnets must pass directly through the centre of the sensor face The speed calibration figure on the c...

Page 23: ...6 metres STEP 5 Press 1 up arrow to select boom section 2 B 02 Enter section width in centimeters and then press ENTER STEP 6 Enter values for remaining boom sections using 1 up arrow and 2 down arrow to select them If a boom section is not needed enter the width value as 0 STEP 7 Press SPEED CAL then ENTER Enter speed CAL in decimeters e g 477 1 metre 10 decimeters then press ENTER Speed CAL is t...

Page 24: ...P 4 Enter 0 STEP 5 Press ENTER The Area andVolume will now count from zero for the new field SELF TEST SIMULATION By simulating speed the Raven controller can be tested without having to move The Raven works in rate i e litres per hectare and a speed is required in order to calculate a rate The self test simulation provides the console with a simulated speed even though the sprayer is stationary a...

Page 25: ...e of the nozzles for exactly 1 minute and record the volume of liquid collected 4 Repeat the test over a representative sample of the jets in each boom section 5 Compare the volume collected from each nozzle to the stated volume in your nozzle supplier rate chart Variation should be no more than plus or minus 10 In the event that any of your nozzles do not deliver the required volume a further inv...

Page 26: ...20 Chapter 6 Calibration Windrow 2500L Operator s Manual MY18 REV 1 ...

Page 27: ...ctions Cable mount plate for tractor Drawbar Connections The standard drawbar connections are as shown below It is important that the dielectric grease supplied with each sprayer is applied to electrical connections prior to connection This keeps the electrical terminals in good condition by preventing corrosion Electrical conductivity is also maximised which prevents hard to diagnose electrical f...

Page 28: ...the tractor hitch 3 Reverse the tractor into sprayer hitch until aligned and insert drawbar pin not supplied Then connect safety chains 4 With the sprayer securely attached to the tractor raise the jack until weight is transferred to the tractor Then raise the jack and store in the transport position 5 Ensure that all safety guards and chains are in place 6 Where optioned fit the spray controller ...

Page 29: ...t GA4522930 is supplied with the console mounting kit to allow the console to be mounted to the pillar Console Mounting Console Connection Raven SCS450 The consoles should be connected according to the electrical schematics following in this chapter These schematics provide you with a layout of all connections to ensure that the system is properly connected prior to operation CONSOLE POWER WIRING ...

Page 30: ...nd the drive wheels are chocked to prevent the vehicle moving Using lifting device lift one side of the machine and loosen the 3 clamping bolts located along the backside of the axle Slide the axle outwards until you reach your desired width Take notice of the markings along the backside of the axle slider 100mm Increments Maximun overall width is 3 5 meters Once the desired width has been achieve...

Page 31: ...Chapter 7 Pre Operation 25 Windrow 2500L Operator s Manual MY18 REV 1 Wiring Schematic Raven SCS450 ...

Page 32: ...26 Chapter 7 Pre Operation Windrow 2500L Operator s Manual MY18 REV 1 Wiring Schematic Manual Rate Control ...

Page 33: ... EDITED BY 23 03 2020 HIS DRAWING REMAINS THE PROPERTY GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT SURFACE FINISH WEIGHT DRAWING EDITED BY 15 05 2020 REV 00 NLESS OTHERWISE SPECIFIED MENSIONS ARE IN MILLIMETRES SHEET 1 3 MORANG CR MITCHELL PARK VICTORIA 3355 AUSTRALIA PH 03 5342 6399 DEBURR AND BREAK SHARP EDGES NEALHARVEY 15 05 2020 DRAWING CHECKED BY 1402 14 KG DO NOT SCALE DRAWING NLE...

Page 34: ...OF COPYRIGHT S W UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETRES 4 UNLESS OTHERWISE SPECIFIED 0 1 ANGULAR 0 50 0 0 0 5 0 00 0 25 A B C D E F 6 5 4 3 EZ Control NUMBER FEATURE 1 Main tank fill 2 Chemical probe coupling 3 Suction filter valve 4 Flow control valve 5 Pressure relief valve 6 Manifold pressure gauge 7 Suction filter 1 6 7 2 5 4 3 ...

Page 35: ...ination Fresh water fill Used to fill the rinse water tank NOTE These functions are only available when external water is being pumped into the system PRESSURE DELIVERY USE Hopper Turn ON to use induction hopper Venturi Turn ON to useTranscal or chemical probe Agitator Turn ON to activate agitator Pressure relief Used to adjust manifold pressure Manifold pressure gauge Indicates the manifold press...

Page 36: ...I 4 Turn the EZ control main tank fill handle ON The main tank should now be filling 5 When the required amount of water has been transferred into the main tank stop the flow by turning the main tank fill to OFF EZ Control External Water Delivery Station The external water delivery station allows several filling functions of the sprayer to be performed simultaneously 1 With fresh water coming into...

Page 37: ... the super mix agitator is working there should be a visible circulation of water near the back of the tank near the agitator 5 If the tank has been filled and the spray mixture has been allowed to settle agitate for as long as it takes the pump to pump the quantity of water in the tank For example with 2500 litres in the tank with a 85 L min pump agitate for 2500 85 30 minutes TO AGITATE WHILE SP...

Page 38: ... open while spraying 1 Enter the field unfold boom and set the boom to desired height above the target and have pump running 2 Flip all boom section switches ON 3 Flip master switch ON 4 Remain stationary until all boom lines have been completely purged with product from the main tank 5 Flip master switch OFF 6 Commence travel on primary swathe and flip master switch ON to start spraying Maintain ...

Page 39: ...wo batteries in parallel it is best to utilize the power as supplied by both batteries Connect to positive terminal on battery supplying starter motor and negative terminal on other battery Otherwise it is best to alternate the battery being used each day so that one battery is not drained completely flat The pressure regulating valve is used to alter the maximum spray delivery pressure Screw in t...

Page 40: ...t and use caution while working with chemicals To remove the suction filter bowl follow the steps below NOTE A quantity of fresh water will need to be in the rinse tank 1 Set the tap handle in the OFF position 2 Loosen the nut holding the filter bowl slowly Take care as some chemical may dribble out 3 Suction on the filter bowl can be relieved by briefly OPENING the tap for about 2 seconds and the...

Page 41: ...Engage tank rinse nozzles with the lever on EZ control and allow rinsate to drain out through the main tank drain 5 Close main tank drain 6 Add a quantity of fresh water a minimum of approximately twice the pumps capacity to the main tank as per instructions under filling 7 Turn on pump with agitator and bypass open to allow fresh water to circulate 8 Turn off all taps to allow the pressure relief...

Page 42: ...Fill the main spray tank with approximately 1000 L of fresh water 2 Lower the induction hopper and put the appropriate amount of decontaminating agent into it 3 Turn on the agitation jet on the hopper and allow it to fill the hopper to the top Once full turn the jet off and leave the hopper to sit for a few minutes This is to ensure that the decontaminating agent fully neutralises any of the chemi...

Page 43: ...boom in an area convenient to dispose of residual chemical an area where chemical can not run off into above ground or sub surface water courses 2 Clean all filters 3 Clean all nozzles 4 Wash down unit 5 Drain main tank CAUTION If the sprayer is left attached to the tractor when parking the sprayer make sure the tractor park brake is applied the engine turned off and the sprayer is securely hitche...

Page 44: ...opper 1 1 2 PUMP 170 L MIN SUCTION FILTER Check Valve 1 P 1 1 2 S Hopper 40L Optional PRESSURE FILTERS To boom Sections Boom valves optional number Drain pressure gauge of machine at front 1 1 4 P 1 1 4 P Chem Probe 1 2 P 3 4 P 3 4 P 1 2 P 1 P 1 2 P 1 2 P 1 P 2 P 1 1 2 P 1 1 2 P 1 P 1 P Main tank Fresh Water tank Tank Drain Valve Electric Regulator 3 4 Thread GA5075814 TANK RINSE 3 4 P 3 4 P 3 4 P...

Page 45: ... manual in Chapter 2 Safety and take particular note of the warning below WARNING Never stand within the radius of boom wings Keep clear of overhead obstructions Boom Height The standard nozzle spacing on Goldacres booms is 500 mm For this spacing the optimum height the boom should be from the object to be sprayed with a 110 fan angle nozzle is 500 mm There will be adequate spray coverage if the n...

Page 46: ...in the open position with the spring loaded latch 4 Unfold the outer wing all the way until the spring tension holds it open 5 Repeat steps 2 3 for the left hand side boom FOLDING 1 First fold the outer wings in until the spring ten sion holds them in place 2 Unlock the spring latch of the left hand side boom and fold it in 3 Repeat for the right hand side 4 Insert the two linch pins to secure the...

Page 47: ...k nut on the adjuster bolt Then re tighten the bolts on the locking pin plate and check for good alignment with the pin and the hole OUTER WING The inner and outer wings should be adjusted to be parallel with each other Use the adjustment nut on the eye bolt to adjust the spring tension Set it so that there is a 2 mm gap between the each coil Loosen the locking nut on the stopper and turn it until...

Page 48: ...42 Chapter 9 Booms Windrow 2500L Operator s Manual MY18 REV 1 ...

Page 49: ... bolts are tight 8 hour Check wheel nuts are torqued correctly to 320 ft lb 8 hour Clean pressure and suction filters if blocked 25 hour Grease wheel bearings 50 hour Grease boom pivots 50 hour Towing eye 150 hour Check wheel bearings for sideways movement 300 350 hours Change pump oil 3 months Check bolts on axle bearing caps 3 months Grease jack Yearly Clean wheel bearings inspect re grease and ...

Page 50: ...lubricating your equipment A SAE 30W40 engine oil should be used in the diaphragm pump The following sections outline key lubrication points All hydraulic cylinders excluding wing tilt cylinder have grease points on the clevis ends LOCATION GREASE INTERVAL Wheel bearings 25 hourly Hitch 50 hourly Jack 3 monthly Induction hopper pivots 3 monthly GA222 EVO GREASE GA222 EVO GREASE GA222 EVO GREASE ...

Page 51: ...0L Operator s Manual MY18 REV 1 The boom hinging points all have grease nipples located for the ease of application The relevant lubrication points have been pointed out below Lubrication Points Boom GA222 EVO GREASE GA222 EVO GREASE GA222 EVO GREASE ...

Page 52: ... 250 hours Use SAE 15W40 oil The oil drain plug is located between the two pump mounts on the underside SEASONALLY Check pump air accumulator where fitted The air pressure in the air accumulator must be maintained to the correct pressure approximately half of the spray pressure If the accumulator constantly loses pressure the valve or diaphragm may need replacing To recharge the accumulator charge...

Page 53: ...l from sprayer Be careful that the wheel does not fall on any person and cause bodily harm Ensure that the sprayer is stable when being left for an extended period of time REFITTING A WHEEL Make sure the sprayer is stable when supported with the jack and the jack block in place and hitched to the appropriate towing vehicle Make sure the wheel is in a satisfactory condition to use and that the tyre...

Page 54: ...washing SUCTION FILTER CLEANING CAUTION Wear gloves and other recommended protective clothing 1 Ensure that the pump is turned OFF and the pump three way ball valve is turned OFF to prevent flow to the filter 2 Carefully unscrew filter nut and remove bowl 3 Remove screen and clean 4 Check for damage to screen bowl body and O ring 5 Place screen back in position 6 Make sure O ring is in position fo...

Page 55: ... bolts 12 Boom mounting bolts 10 9 11 12 REVISIONS REV DESCRIPTION DATE INITIAL ECN A3 SHEET 1 OF 6 DRAWING NUMBER TITLE MATERIAL DRAWN BY GA4906045 WINDROW SWATHER BASE SPRAYER 2500 LT JACK W NEALHARVEY MODEL EDITED BY 23 03 2020 THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT SURFACE FINISH WEIGHT DRAWING EDITED BY 15 05 2020 REV 00 UNLESS OTHERWISE SPE...

Page 56: ...50 Chapter 10 Lubrication Maintenance Windrow 2500L Operator s Manual MY18 REV 1 ...

Page 57: ...ibration settings Supply to pump is restricted Check the pressure relief valve setting on pressure manifold Continued over page General The following troubleshooting information is provided as a reference when your sprayer is not functioning correctly To ensure that you receive the best possible service it is recommended that you exhaust all applicable troubleshooting solutions shown in this chapt...

Page 58: ...on suction side of pump Check suction pump for air leaks Incorrect pump speed Adjust pump speed so it is between 400 540 rpm Faulty pump valves Replace pump valves Pump pressure pulsating Air accumulator pressure is incorrect if fitted Reset the pressure in air accumulator Air accumulator diaphragm has a leak if fitted Replace air accumulator diaphragm Incorrect pump speed Adjust pump speed so it ...

Page 59: ...ections to ensure there is 12 volts at the valves System pressure greater than 150 PSI Reduce the system pressure Boom valves fail to close Insufficient power Check all wiring and connections to ensure there is 12 volts at the valves Foreign objects blocking plunger from seating Clean the inside of the boom valves No water at boom NoTier valve entered or is at 0 Enter value greater than 0 ...

Page 60: ...t Reset meter calibration Application rate or pressure will not alter Faulty control valve Test valve manually and replace if required Control valve has failed Faulty cable Faulty valve Replace control valve Temporary solutions Remove the motor from the 3 way ball valve and manually adjust the flow by turning the shaft with a spanner Raven Console not working No power supply Check loom connection ...

Page 61: ...e from console cable 2 Remove Cap from boom valves 3 Remove Shaft locking Screw 4 Wind plunger shaft anti clockwise to open valve 5 To start and stop spraying through the nozzles start and stop the pump NOTE There is no agitation while the nozzles are not spraying Testing Raven Flow Meter Cable 1 Change meter Cal number to 1 with the Meter Cal key 2 Press total volume key and place boom switches O...

Page 62: ...oroughly with water and cleaning with compressed air Check valve blockages Remove the check valve and clean as required Chemical Probe ISOLATING POSSIBLE AIR LEAKS Step 1 Check the operation of the chemical probe If this will transfer water at a minimum of 30 L min then this part of the system is okay If not check for air leaks at Cam lever fitting at the probe Hose fittings Venturi the venturi ca...

Page 63: ...uri filler located on the top of the tank which creates the required suction on the pressure side of the pump The viscosity of the chemical being transferred will affect the rate of suction flow and hence the amount of time required to transfer the chemical Water and air have low viscosities whereas molasses is an example of a highly viscous liquid The higher the viscosity of the liquid the longer...

Page 64: ...mp at the speed necessary to generate at least 85 PSI delivery pressure as displayed on the pressure gauge mounted on the side pod Do not run faster than 500 RPM The higher the pump delivery pressure the greater the venturi suction and the quicker the probe will transfer the chemical The delivery pressure should not exceed 100 PSI as determined by the pressure relief valve setting 7 Place probe in...

Page 65: ...then transferred into the tank The hopper transfers the chemical via venturi effect Water from the main spray tank is pumped under the bottom of the hopper where it passes through a venturi fitting under the hopper This causes a suction effect and when the bottom of the hopper is open via the hopper tank valve the tank contents are drawn into the flow from the pump passing under the hopper and the...

Page 66: ...dle up The chemical should be now transferring to the main spray tank 9 Rinse all chemical drums and the hopper as per the rinsing instructions When finished using the hopper Close the hopper tank ball valve at the bottom of the hopper by turning the red handle so that it is horizontal CLOSE the hopper flip valve Ensure that the agitator valve is OPEN The sprayer should always be agitating until s...

Page 67: ...n SCS 450 Auto Section Controller Simple operation Low limit function Digital boom pressure read out Supports a variety of flow meters and control valves Audible alarms Self test function Rate bump features For more information please see your Raven operation manual NOTE The Raven SCS 450 controller is optional fitment ...

Page 68: ...ield unfold boom and set the boom to desired height above the target and have pump running 2 Switch on the console and set to run in self test mode while stationary Information on running in self test mode can be found in the Raven operator s manual supplied 3 Turn on all boom sections 4 Remain stationary until all boom lines have been completely purged with product from the main tank 5 Switch off...

Page 69: ...an electric starter This section provides a basic overview of motor features and operation only For detailed safety operating and maintenance instructions specific to this motor consult the Honda owner s manual supplied or find a copy online Engine Safety Understand the of all controls and learn how to stop the engine quickly in case of emergency Do not allow children to operate the engine Keep ch...

Page 70: ...peration and correct any problems Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the engine in a closed or even partly closed area FUEL VALVE LEVER ON OFF ON CHOKE LEVER CLOSED CLOSED OPEN 4 ENGLISH For your safety to ensure compliance with environmental regulations and to m...

Page 71: ... snap back against the engine Return it gently to prevent damage to the starter ELECTRIC STARTER applicable types Turn the key to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Using the electric starter for more than 5 seconds at a time will overheat the star...

Page 72: ...ition Under normal conditions use the following procedure Refer to the instructions provided by the equipment manufacturer 1 Move the throttle lever to the MIN position Some engine applications use a remote mounted throttle control rather than the engine mounted throttle lever shown here 2 Turn the engine switch to the OFF position 3 Move the fuel valve lever to the OFF position SETTING ENGINE SP ...

Page 73: ...Chapter 12 Optional Accessories 67 Windrow 2500L Operator s Manual MY18 REV 1 ...

Page 74: ...www goldacres com au ...

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