Godrej S.M.A.R.T. Installation And Operational Manual Download Page 22

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22 

Instruction / Check list for Pre-Commissioning of the Busduct System 

Sr. 

No. 

Description 

Status 

Client's  Competent  Personnel  should  take  training  on  the  method  of  installation  of  the  bus 
duct / Rising main / lighting Trunking from Godrej before start of installation. 

Ok 

 

Not Ok 

 

N. A. 

 

All the busduct lines are aligned in plumb in case of riser & at zero level in case of horizontal 
run of busduct. 

Ok 

 

Not Ok 

 

N. A. 

 

Check  whether  all  the  joint  bolts  are  sheared  @14-15  kg-m.  and  tightening  of  joint  bolt  is 
100% responsibility of installation contractor / Clients. 

Ok 

 

Not Ok 

 

N. A. 

 

Take  insulation  resistance  at  1000V.  Check the  IR  before  and  after  Shearing  of  joint Bolts. 
As per IEC 60439-1, clause 8.3.4 insulation resistance should be at least 1000 

𝛀

/V i.e. 0.5 M

 

𝛀

.  

(To maintain stringent quality standards Godrej recommends 1M 

𝛀

)

 

Ok 

 

Not Ok 

 

N. A. 

 

Check  whether  all the  spring  Hangers  top  Nuts  are  loosen  and  spring  should be  loaded  in 
case of Riser as per installation manual.

 

Ok 

 

Not Ok 

 

N. A. 

 

Check whether earthing run along with Bus duct is physically connected to both the ends of 
the busduct flanged & equipment. 

Ok 

 

Not Ok 

 

N. A. 

 

Check whether all the bolts at Flanged end are tightened. 

Ok 

 

Not Ok 

 

N. A. 

 

Check tightening of all the bolts of  flexible links to equipment side  like Panel ,Transformer, 
DG 

Ok 

 

Not Ok 

 

N. A. 

 

Check whether all the supports to the risers and bus duct line are installed properly to carry 
the required weight of Busduct 

Ok 

 

Not Ok 

 

N. A. 

 

10 

Check whether all the holding clips on the horizontal supports are tighten  

Ok 

 

Not Ok 

 

N. A. 

 

11 

Check whether all the holding clips on  Tap off box are tighten  

Ok 

 

Not Ok 

 

N. A. 

 

12 

Relay Setting of all the MCCB / ACB. 

Ok 

 

Not Ok 

 

N. A. 

 

13 

Check for chance of water seepage on Busduct / Rising Main from other utilities 

Ok 

 

Not Ok 

 

N. A. 

 

14 

Wet Riser & Sprinkler should not be in same shaft. 

Ok 

 

Not Ok 

 

N. A. 

 

15 

Check whether the entire name plates on Tap Off Box & panels indicating outgoing location 
of supply. 

Ok 

 

Not Ok 

 

N. A. 

 

16 

Check  whether  caution  /  danger  stickers  displayed  on  all  the  Tap  Off  Boxes  and  Electrical 
Panels. 

Ok 

 

Not Ok 

 

N. A. 

 

17 

Check whether earthing wire is connected to Tap Off Box door & bus duct housing. 

Ok 

 

Not Ok 

 

N. A. 

 

18 

Check Phase sequence of Rising Main (R, Y, B, and N) in line with Tap off box incoming and 
outgoing.  

Ok 

 

Not Ok 

 

N. A. 

 

19 

Check Whether Outdoor Installation Bus duct is properly filled up with sealant/compound at 
the joints  in case of IP/65/68 

Ok 

 

Not Ok 

 

N. A. 

 

20 

Bus  Duct  /  Rising  Mains  should  not  be  energized  without  checking of  all  above  instructions 
and installation Contractor / Client to ensure all above points   

Ok 

 

Not Ok 

 

N. A. 

 

 
Note: - To put the Check mark for compliance. 

 

Checked at site by:- 

 

 

 

 

 

Name   

 

 

Signature 

 

Date 

Verified by Client’s site engineer:- 

 

 

 

 

 

Name   

 

 

Signature 

 

Date

 

 

Summary of Contents for S.M.A.R.T.

Page 1: ...olutions 1 Power Distribution Solutions INSTALLATION AND OPERATIONAL MANUAL Godrej S M A R T BUSDUCT SYSTEM IMS CERTIFIED CPRI ASTA TESTED Kindly read the manual for Safe Installation and Energizing t...

Page 2: ...wever it is recommended that the installation is performed only by qualified person who is familiar with the installation testing commissioning and operations of the busduct 1 General 3 2 Unpacking 3...

Page 3: ...ckage 2 2 Nail pullers should be used for unpacking wooden crates to avoid damage 2 3 Remove any support blocks which may have been used for shipping 2 4 DO NOT REMOVE THE PLASTIC WRAPPING ON THE BUSD...

Page 4: ...loads of busduct between elevations Fig 2 Fig 2 4 STORAGE 4 1 Busduct sections and fittings which are not to be installed and energized immediately should be stored in a heated building having adequat...

Page 5: ...g in Amps Busduct Weight Kg m Width W mm Height Type Conductor size mm 3PH 4W 3PH 4W Height Type Conductor size mm 3PH 4W 3PH 4W mm mm 400 115 Fig 1 One 5 x 50 21 125 400 125 Fig 1 One 5x60 15 125 630...

Page 6: ...he housing that could pinch the busduct insulation and result in a failure 5 6 No direct fixing of hoisting wire to the joint cover hole on the housing for of the busduct but instead use lifting jig f...

Page 7: ...curbs of four inches should be installed around all floor openings for riser busduct to prevent floor level liquids water oil spills from entering the openings 6 1 3 Leaking roof protect indoor busdu...

Page 8: ...tion to prevent this 8 JOINT ASSEMBLY The joint section is heart of the busduct during its operation so proper tightening of the joint bolt is important to ensure its continuous and satisfactory opera...

Page 9: ...Electricals Electronics Power Distribution Solutions 9 Fig 8 1...

Page 10: ...Electricals Electronics Power Distribution Solutions 10 Fig 8 2...

Page 11: ...dust 8 5 Ensure that all busduct installation is in straight alignment either in horizontally or vertically in order to have proper jointing system Then only tighten the Maintenance Free twin nut to t...

Page 12: ...t kg m 400 1250A 50 x 50 x 5 Thick M 12 3 0 1600 2500A 50 x 50 x 5 Thick M 12 2500 6300A 50 x 50 x 5 Thick M 12 10 VERTICAL FIX HANGER INSTALLATION Vertical Fix hanger shall be installed to fix the fi...

Page 13: ...together with the nuts as show Try to adjust the Top Nut on both sides until the height from the top of the C Channel to the base of the L Channel is around 50mm and it is aligned with the opening hol...

Page 14: ...upport rod Locate the hole in line with the centerline of the side of the busduct housing The distance between these two holes from center is 65mm Then drill the busduct housing with opening hole of 1...

Page 15: ...which ensures the proper tightening of the bolt 12 1 Tighten the MF nut using either a ratchet wrench or a torque wrench set to 1400kg cm 14kg m 12 2 Ensure the tightness of the MF nut until the neck...

Page 16: ...ate as removal could expose live busbars 13 5 The orientation of the plug in hole base plate can be verified by visual inspection 13 6 Ensure that the Tap Off Box isolator is switched off 13 7 Align t...

Page 17: ...veral rooms and floor levels care should be taken to see that all devices fed from the busduct are in the OFF position 14 6 The equipment should be energized in sequence by starting at the source end...

Page 18: ...8 Carefully inspect all visible electrical joints and terminals 15 2 9 Visually check connections to be certain that they are clean and secure Loose and or contaminated connections increase electrica...

Page 19: ...Sequential order Check for Vertical Plumb Horizontal Level of the busduct during installation Check IR value of the connected busducts before the start and at the end of the shift during the installa...

Page 20: ...there is no shortfall on accessories and hardware Ok Not Ok N A 7 If any shortfall of accessories or hardware are reported the same is inform to manufacturer supplier on the same day Ok Not Ok N A 8...

Page 21: ...stance Tester Meggar _________________________________________ Make _______________________ Range _______________________ Serial Number _______________ Calibrated Yes No Current Rating _______________...

Page 22: ...xible links to equipment side like Panel Transformer DG Ok Not Ok N A 9 Check whether all the supports to the risers and bus duct line are installed properly to carry the required weight of Busduct Ok...

Page 23: ...Electricals Electronics Power Distribution Solutions 23 NOTES...

Page 24: ...uring Co Ltd Electrical and Electronic Division The Karnataka Film Chamber of Commerce Building 1 2 3rd Floor No 28 1st Main Cresant Road High Grounds Near Shivanand Circle Bangalore 560 001 Mr Lijo 9...

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