Godrej S.M.A.R.T. Installation And Operational Manual Download Page 18

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18 

 

15.2. 

INDOOR BUSDUCT 
15.2.1. 

Inspect busduct once each year or after any severe electrical short circuit or ground fault. 

15.2.2. 

Perform  an  infra-red  temperature  scan  on  all  electrical  connections  and  busduct  enclosure  while 
busduct  is  energized  and  operating  under  maximum  load  conditions.  A  permanent  record  should  be 
kept. If readings change with time, deterioration that may be taking place and must be corrected. 

15.2.3. 

Turn off power to busduct.  

15.2.4. 

Look  for  any  moisture  or  signs  of  previous  wetness  or  dripping  onto  the  busduct  or  onto  connection 
boxes  from  leaky  roofs,  pipes,  sprinklers  or  other  sources  moisture.  Look  for  any  recent  changes  in 
sprinklers or other plumbing that might now be a source of trouble to busduct. 

15.2.5. 

Seal  off  any  cracks  or  openings  which  have  allowed  moisture  to  enter  the  busduct  or  its  connection 
boxes.  Eliminate  source  of  any  dripping  onto  the  busduct  and  any  other  sources  of  moisture  see 
SECTION 6 or more details on preventing liquid from getting onto the busduct. 

15.2.6. 

Replace  or  thoroughly  dry  and  clean  any  insulating  material  which  is  damp  or  wet  or  shows 
accumulation of deposited material from previous wettings. 

15.2.7. 

If  there  is  appreciable  accumulation  of  dust,  clean  it  off  by  using  a  brush,  vacuum  cleaner,  or  clean 
lint-free rags. In order to avoid blowing dust in the busduct joints, circuit breakers, or other equipment, 
do not use a blower or compressed air. 

15.2.8. 

Carefully inspect all visible electrical joints and terminals. 

15.2.9. 

Visually check connections to be certain that they are clean  and secure. Loose  and/or contaminated 
connections increase electrical resistance which can cause overheating. Such overheating is indicated 
by discoloration or flaking of insulation and/or metal parts. Pitting or melting of connecting surfaces is 
a  sign  of  arcing  due  to  a  loose  or  otherwise  poor  connection.  Parts  which  shows  evidence  of 
overheating  or  looseness  should  be  cleaned  or  replaced  if  damaged,  contact  manufacturer  before 
opening joint bolts. 

15.2.10.  Check the insulation resistance prior to re-energizing the busduct. A permanent record should be kept 

of  resistance  readings.  If  readings  decrease  appreciably  with  time,  deterioration  is  taking  place  and 
must be corrected also, refer to section 14.4  

 

 

 

Verification of Insulation Resistance (Refer IEC 60439 

 1:1999, page # 72) 

For PTTA (Partially Type Tested Assemblies) which have not been subjected to a dielectric test according to 
8.2.2  or  8.3.2  (clause  numbers  8.2.2  page  #  61  or  8.3.2  page#  71  of  IEC  60439 

  1),  an  insulation 

measurement using an insulation measuring device at a voltage of at least 500V shall be carried out. 

In  this  case,  the  test  is  deemed  satisfactory  if  the  insulation  resistance  between  circuits  and  exposed 
conductive parts is at least 1000

𝛀

/V per circuit referred to the nominal voltage to earth of these circuits. 

By exception, items which, according to their specific requirements, are current-consuming apparatus (e.g. 
windings, measuring instruments) at the application of the test voltage or are not designed for the full test 
voltage shall be disconnected as appropriate. 

Summary of Contents for S.M.A.R.T.

Page 1: ...olutions 1 Power Distribution Solutions INSTALLATION AND OPERATIONAL MANUAL Godrej S M A R T BUSDUCT SYSTEM IMS CERTIFIED CPRI ASTA TESTED Kindly read the manual for Safe Installation and Energizing t...

Page 2: ...wever it is recommended that the installation is performed only by qualified person who is familiar with the installation testing commissioning and operations of the busduct 1 General 3 2 Unpacking 3...

Page 3: ...ckage 2 2 Nail pullers should be used for unpacking wooden crates to avoid damage 2 3 Remove any support blocks which may have been used for shipping 2 4 DO NOT REMOVE THE PLASTIC WRAPPING ON THE BUSD...

Page 4: ...loads of busduct between elevations Fig 2 Fig 2 4 STORAGE 4 1 Busduct sections and fittings which are not to be installed and energized immediately should be stored in a heated building having adequat...

Page 5: ...g in Amps Busduct Weight Kg m Width W mm Height Type Conductor size mm 3PH 4W 3PH 4W Height Type Conductor size mm 3PH 4W 3PH 4W mm mm 400 115 Fig 1 One 5 x 50 21 125 400 125 Fig 1 One 5x60 15 125 630...

Page 6: ...he housing that could pinch the busduct insulation and result in a failure 5 6 No direct fixing of hoisting wire to the joint cover hole on the housing for of the busduct but instead use lifting jig f...

Page 7: ...curbs of four inches should be installed around all floor openings for riser busduct to prevent floor level liquids water oil spills from entering the openings 6 1 3 Leaking roof protect indoor busdu...

Page 8: ...tion to prevent this 8 JOINT ASSEMBLY The joint section is heart of the busduct during its operation so proper tightening of the joint bolt is important to ensure its continuous and satisfactory opera...

Page 9: ...Electricals Electronics Power Distribution Solutions 9 Fig 8 1...

Page 10: ...Electricals Electronics Power Distribution Solutions 10 Fig 8 2...

Page 11: ...dust 8 5 Ensure that all busduct installation is in straight alignment either in horizontally or vertically in order to have proper jointing system Then only tighten the Maintenance Free twin nut to t...

Page 12: ...t kg m 400 1250A 50 x 50 x 5 Thick M 12 3 0 1600 2500A 50 x 50 x 5 Thick M 12 2500 6300A 50 x 50 x 5 Thick M 12 10 VERTICAL FIX HANGER INSTALLATION Vertical Fix hanger shall be installed to fix the fi...

Page 13: ...together with the nuts as show Try to adjust the Top Nut on both sides until the height from the top of the C Channel to the base of the L Channel is around 50mm and it is aligned with the opening hol...

Page 14: ...upport rod Locate the hole in line with the centerline of the side of the busduct housing The distance between these two holes from center is 65mm Then drill the busduct housing with opening hole of 1...

Page 15: ...which ensures the proper tightening of the bolt 12 1 Tighten the MF nut using either a ratchet wrench or a torque wrench set to 1400kg cm 14kg m 12 2 Ensure the tightness of the MF nut until the neck...

Page 16: ...ate as removal could expose live busbars 13 5 The orientation of the plug in hole base plate can be verified by visual inspection 13 6 Ensure that the Tap Off Box isolator is switched off 13 7 Align t...

Page 17: ...veral rooms and floor levels care should be taken to see that all devices fed from the busduct are in the OFF position 14 6 The equipment should be energized in sequence by starting at the source end...

Page 18: ...8 Carefully inspect all visible electrical joints and terminals 15 2 9 Visually check connections to be certain that they are clean and secure Loose and or contaminated connections increase electrica...

Page 19: ...Sequential order Check for Vertical Plumb Horizontal Level of the busduct during installation Check IR value of the connected busducts before the start and at the end of the shift during the installa...

Page 20: ...there is no shortfall on accessories and hardware Ok Not Ok N A 7 If any shortfall of accessories or hardware are reported the same is inform to manufacturer supplier on the same day Ok Not Ok N A 8...

Page 21: ...stance Tester Meggar _________________________________________ Make _______________________ Range _______________________ Serial Number _______________ Calibrated Yes No Current Rating _______________...

Page 22: ...xible links to equipment side like Panel Transformer DG Ok Not Ok N A 9 Check whether all the supports to the risers and bus duct line are installed properly to carry the required weight of Busduct Ok...

Page 23: ...Electricals Electronics Power Distribution Solutions 23 NOTES...

Page 24: ...uring Co Ltd Electrical and Electronic Division The Karnataka Film Chamber of Commerce Building 1 2 3rd Floor No 28 1st Main Cresant Road High Grounds Near Shivanand Circle Bangalore 560 001 Mr Lijo 9...

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