Godrej S.M.A.R.T. Installation And Operational Manual Download Page 17

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17 

14.  ENERGIZING 

Before Energizing 

14.1. 

Recheck  all  joint  connections  for  tightness  by  following  on  the  recommended  torque  value  given  as  section 
13.3. Table 2. Ensure that outer head of MF nut is broken. If not, then retighten the nut until it is broken, before 
installing side cover. 

14.2. 

Ensure that upper nuts are of the spring hangers are unscrewed 15mm above the upper part of spring hanger.  

14.3. 

Isolate the busduct run by disconnecting all connections to transformers, switchboards, meters and so forth. 

14.4. 

Conduct  an  insulation  resistance  test  on  the  whole  busduct  connection  after  installation.  The  insulation 
resistance  value  cannot  be  specified  due  to  the  length  of  the  route  and  the  environmental  factors.  In  a  dried 
atmosphere,  it  would  give  a  value  of  approximately  5 

MΩ, it has to be checked due to some factors that can 

reduce the insulation and the other factors can be as follows; 
14.4.1. 

Whether the busduct is damaged. 

14.4.2. 

Whether the connecting parts are fixed precisely. 

14.4.3. 

Whether the bolts for connecting the equipment are securely fastened. 

14.4.4. 

Whether the hangers are supporting the busduct securely. 

14.4.5. 

Whether the vertical spring hanger is properly. 

14.4.6. 

Busduct kept idle without charging for a very long period of time in humid atmosphere / conditions. 

After energizing

 

When  the  equipment  is  energized  for  the  first  time, 

competent  and  qualified

  electrical  personal 

should  be 

present. 

If  short  circuits  and  ground  faults  caused  by  damage  or  poor  installation  practices  have  not  been 

detected in the check-out procedure, serious damage can result when the power is turned on. 

14.5. 

There should be no electrical load on the busduct when it is energized. Since busduct typically extends through 
several  rooms  and  floor  levels,  care  should  be  taken  to  see  that  all  devices  fed  from  the  busduct  are  in  the 
“OFF” position.  

14.6. 

The  equipment  should  be  energized  in  sequence  by  starting  at  the  source  end  of  the  system  and  working 
towards the load end. In other words, energize the main devices, then the feeder devices and then the branch-
circuit device

s. Turn the devices to the “ON” position with a firm positive motion.    

14.7. 

After  all  over-current  devices  have  been  turned  on,  loads  such  as  lighting  circuits,  contractors,  heaters,  and 
motors may be turned “ON”. 

14.8. 

Busduct,  when  operating  properly,  will  have  a  moderate  hum.  Excessive  noise  may  be  an  indication  of 
hardware that has not been tightened or of metal parts that have been improperly assembled. 

14.9. 

Occurrence  of  sparking  at  any  point  along  the  busduct  is  not  a  normal  condition.  The  busduct  must  be  de-
energized immediately, and remain de-energized until the sparking condition has been corrected. 

  

15.  CARE AND MAINTENANCE

 

15.1. 

OUTDOOR BUSDUCT 

15.1.1. 

Inspect busduct once each year or after any severe electrical short circuit or ground fault. 

15.1.2. 

Perform  an  infra-red  temperature  scan  on  all  electrical  connections  and  busduct  enclosure  while 
busduct  is  energized  and  operating  under  maximum  load  conditions.  A  permanent  record  should  be 
kept. If readings change with time, deterioration may be taking place and must be corrected. 

15.1.3. 

Turn off power to the busduct. 

15.1.4. 

If there is appreciable accumulation of dust and dirt, clean it off by using a brush, vacuum cleaner, or 
clean  lint-free  rags.  In  order  to  avoid  blowing  dust  into  busduct  joint,  circuit  breakers,  or  other 
equipment, do not use a blower or compressed air. Ensure that all drain holes are operating properly. 

15.1.5. 

Check the insulation resistance prior to re-energizing the busduct. A permanent record should be kept 
of  resistance  readings.  If  readings  decrease  appreciably  with  time,  deterioration  is  taking  place  and 
must be corrected (contact the manufacturer). 

 

 

Summary of Contents for S.M.A.R.T.

Page 1: ...olutions 1 Power Distribution Solutions INSTALLATION AND OPERATIONAL MANUAL Godrej S M A R T BUSDUCT SYSTEM IMS CERTIFIED CPRI ASTA TESTED Kindly read the manual for Safe Installation and Energizing t...

Page 2: ...wever it is recommended that the installation is performed only by qualified person who is familiar with the installation testing commissioning and operations of the busduct 1 General 3 2 Unpacking 3...

Page 3: ...ckage 2 2 Nail pullers should be used for unpacking wooden crates to avoid damage 2 3 Remove any support blocks which may have been used for shipping 2 4 DO NOT REMOVE THE PLASTIC WRAPPING ON THE BUSD...

Page 4: ...loads of busduct between elevations Fig 2 Fig 2 4 STORAGE 4 1 Busduct sections and fittings which are not to be installed and energized immediately should be stored in a heated building having adequat...

Page 5: ...g in Amps Busduct Weight Kg m Width W mm Height Type Conductor size mm 3PH 4W 3PH 4W Height Type Conductor size mm 3PH 4W 3PH 4W mm mm 400 115 Fig 1 One 5 x 50 21 125 400 125 Fig 1 One 5x60 15 125 630...

Page 6: ...he housing that could pinch the busduct insulation and result in a failure 5 6 No direct fixing of hoisting wire to the joint cover hole on the housing for of the busduct but instead use lifting jig f...

Page 7: ...curbs of four inches should be installed around all floor openings for riser busduct to prevent floor level liquids water oil spills from entering the openings 6 1 3 Leaking roof protect indoor busdu...

Page 8: ...tion to prevent this 8 JOINT ASSEMBLY The joint section is heart of the busduct during its operation so proper tightening of the joint bolt is important to ensure its continuous and satisfactory opera...

Page 9: ...Electricals Electronics Power Distribution Solutions 9 Fig 8 1...

Page 10: ...Electricals Electronics Power Distribution Solutions 10 Fig 8 2...

Page 11: ...dust 8 5 Ensure that all busduct installation is in straight alignment either in horizontally or vertically in order to have proper jointing system Then only tighten the Maintenance Free twin nut to t...

Page 12: ...t kg m 400 1250A 50 x 50 x 5 Thick M 12 3 0 1600 2500A 50 x 50 x 5 Thick M 12 2500 6300A 50 x 50 x 5 Thick M 12 10 VERTICAL FIX HANGER INSTALLATION Vertical Fix hanger shall be installed to fix the fi...

Page 13: ...together with the nuts as show Try to adjust the Top Nut on both sides until the height from the top of the C Channel to the base of the L Channel is around 50mm and it is aligned with the opening hol...

Page 14: ...upport rod Locate the hole in line with the centerline of the side of the busduct housing The distance between these two holes from center is 65mm Then drill the busduct housing with opening hole of 1...

Page 15: ...which ensures the proper tightening of the bolt 12 1 Tighten the MF nut using either a ratchet wrench or a torque wrench set to 1400kg cm 14kg m 12 2 Ensure the tightness of the MF nut until the neck...

Page 16: ...ate as removal could expose live busbars 13 5 The orientation of the plug in hole base plate can be verified by visual inspection 13 6 Ensure that the Tap Off Box isolator is switched off 13 7 Align t...

Page 17: ...veral rooms and floor levels care should be taken to see that all devices fed from the busduct are in the OFF position 14 6 The equipment should be energized in sequence by starting at the source end...

Page 18: ...8 Carefully inspect all visible electrical joints and terminals 15 2 9 Visually check connections to be certain that they are clean and secure Loose and or contaminated connections increase electrica...

Page 19: ...Sequential order Check for Vertical Plumb Horizontal Level of the busduct during installation Check IR value of the connected busducts before the start and at the end of the shift during the installa...

Page 20: ...there is no shortfall on accessories and hardware Ok Not Ok N A 7 If any shortfall of accessories or hardware are reported the same is inform to manufacturer supplier on the same day Ok Not Ok N A 8...

Page 21: ...stance Tester Meggar _________________________________________ Make _______________________ Range _______________________ Serial Number _______________ Calibrated Yes No Current Rating _______________...

Page 22: ...xible links to equipment side like Panel Transformer DG Ok Not Ok N A 9 Check whether all the supports to the risers and bus duct line are installed properly to carry the required weight of Busduct Ok...

Page 23: ...Electricals Electronics Power Distribution Solutions 23 NOTES...

Page 24: ...uring Co Ltd Electrical and Electronic Division The Karnataka Film Chamber of Commerce Building 1 2 3rd Floor No 28 1st Main Cresant Road High Grounds Near Shivanand Circle Bangalore 560 001 Mr Lijo 9...

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