Godrej S.M.A.R.T. Installation And Operational Manual Download Page 14

|Electricals & Electronics 

 

|Power Distribution Solutions 

 

 

14 

Vertical Hanger (3600A 

 6300A) 

 

 

 
 
 
 
 
 
 
 

11.  VERTICAL SPRING HANGER INSTALLATION  

For  Vertical  Spring  Hanger,  they  are  used  on  subsequent  floors  to  absorb  any  expansion  occurrence  from 
busduct. Moreover, immediately support shall be provided if the floor-to floor distance exceeds 4 meters. 

 

The following instructions are for fitting of vertical fixed Hanger for Busduct systems. 

11.1. 

Temporarily  support  the  busduct  section  in  place.  Fit  the  C-
Channel (customer

’s scope) onto the Floor Flange. Fix on the 

bolts (customer

’s scope) onto the slab in order to hold the C-

Channel firmly to the slab. 

11.2. 

Drill  the  C-Chanel  with  opening  hole  of  14mm  dia.  To 
accommodate  the  fixed  support  rod.  Locate  the  hole  in  line 
with  the  centerline  of  the  side  of  the  busduct  housing.  The 
distance between these two holes from center is 65mm.  
Then, drill the busduct housing with opening hole of 12mm dia. 
with the height around  190mm from the top of the C-Channel 
for  installing  the  L-Channel  Bracket  by  using  M10  bolts 
supplied. The distance in between these two holes from center 
to center is 60mm. 

11.3. 

Fix  the  rod  to  the  top  of  the  C 

–  Channel  together  with  the 

nuts. 

11.4. 

Try to adjust the top nut on both sides until the height from the 
top  of  the  C 

–  Channel  to  the  base  of  the  L  –  Channel  is 

around  155mm,  while  the  height  from  the  bottom  of  L 

– 

channel to the bracket of the vertical spring hanger is 100mm.  
Then,  fix  the  L 

– Channel together with the nuts as shown in 

Fig. 15. 

11.5. 

Unscrew the top nut, 15mm above the top of the L 

– channel. 

The  process  of  installing  the  vertical  spring  hanger  is 
completed. 
 

 
 
 
 
 
 
 
 
 
 

 
 
 
 

Fig. 15 

 

 

 

 

Summary of Contents for S.M.A.R.T.

Page 1: ...olutions 1 Power Distribution Solutions INSTALLATION AND OPERATIONAL MANUAL Godrej S M A R T BUSDUCT SYSTEM IMS CERTIFIED CPRI ASTA TESTED Kindly read the manual for Safe Installation and Energizing t...

Page 2: ...wever it is recommended that the installation is performed only by qualified person who is familiar with the installation testing commissioning and operations of the busduct 1 General 3 2 Unpacking 3...

Page 3: ...ckage 2 2 Nail pullers should be used for unpacking wooden crates to avoid damage 2 3 Remove any support blocks which may have been used for shipping 2 4 DO NOT REMOVE THE PLASTIC WRAPPING ON THE BUSD...

Page 4: ...loads of busduct between elevations Fig 2 Fig 2 4 STORAGE 4 1 Busduct sections and fittings which are not to be installed and energized immediately should be stored in a heated building having adequat...

Page 5: ...g in Amps Busduct Weight Kg m Width W mm Height Type Conductor size mm 3PH 4W 3PH 4W Height Type Conductor size mm 3PH 4W 3PH 4W mm mm 400 115 Fig 1 One 5 x 50 21 125 400 125 Fig 1 One 5x60 15 125 630...

Page 6: ...he housing that could pinch the busduct insulation and result in a failure 5 6 No direct fixing of hoisting wire to the joint cover hole on the housing for of the busduct but instead use lifting jig f...

Page 7: ...curbs of four inches should be installed around all floor openings for riser busduct to prevent floor level liquids water oil spills from entering the openings 6 1 3 Leaking roof protect indoor busdu...

Page 8: ...tion to prevent this 8 JOINT ASSEMBLY The joint section is heart of the busduct during its operation so proper tightening of the joint bolt is important to ensure its continuous and satisfactory opera...

Page 9: ...Electricals Electronics Power Distribution Solutions 9 Fig 8 1...

Page 10: ...Electricals Electronics Power Distribution Solutions 10 Fig 8 2...

Page 11: ...dust 8 5 Ensure that all busduct installation is in straight alignment either in horizontally or vertically in order to have proper jointing system Then only tighten the Maintenance Free twin nut to t...

Page 12: ...t kg m 400 1250A 50 x 50 x 5 Thick M 12 3 0 1600 2500A 50 x 50 x 5 Thick M 12 2500 6300A 50 x 50 x 5 Thick M 12 10 VERTICAL FIX HANGER INSTALLATION Vertical Fix hanger shall be installed to fix the fi...

Page 13: ...together with the nuts as show Try to adjust the Top Nut on both sides until the height from the top of the C Channel to the base of the L Channel is around 50mm and it is aligned with the opening hol...

Page 14: ...upport rod Locate the hole in line with the centerline of the side of the busduct housing The distance between these two holes from center is 65mm Then drill the busduct housing with opening hole of 1...

Page 15: ...which ensures the proper tightening of the bolt 12 1 Tighten the MF nut using either a ratchet wrench or a torque wrench set to 1400kg cm 14kg m 12 2 Ensure the tightness of the MF nut until the neck...

Page 16: ...ate as removal could expose live busbars 13 5 The orientation of the plug in hole base plate can be verified by visual inspection 13 6 Ensure that the Tap Off Box isolator is switched off 13 7 Align t...

Page 17: ...veral rooms and floor levels care should be taken to see that all devices fed from the busduct are in the OFF position 14 6 The equipment should be energized in sequence by starting at the source end...

Page 18: ...8 Carefully inspect all visible electrical joints and terminals 15 2 9 Visually check connections to be certain that they are clean and secure Loose and or contaminated connections increase electrica...

Page 19: ...Sequential order Check for Vertical Plumb Horizontal Level of the busduct during installation Check IR value of the connected busducts before the start and at the end of the shift during the installa...

Page 20: ...there is no shortfall on accessories and hardware Ok Not Ok N A 7 If any shortfall of accessories or hardware are reported the same is inform to manufacturer supplier on the same day Ok Not Ok N A 8...

Page 21: ...stance Tester Meggar _________________________________________ Make _______________________ Range _______________________ Serial Number _______________ Calibrated Yes No Current Rating _______________...

Page 22: ...xible links to equipment side like Panel Transformer DG Ok Not Ok N A 9 Check whether all the supports to the risers and bus duct line are installed properly to carry the required weight of Busduct Ok...

Page 23: ...Electricals Electronics Power Distribution Solutions 23 NOTES...

Page 24: ...uring Co Ltd Electrical and Electronic Division The Karnataka Film Chamber of Commerce Building 1 2 3rd Floor No 28 1st Main Cresant Road High Grounds Near Shivanand Circle Bangalore 560 001 Mr Lijo 9...

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