Goblin 380 KYLE STACY EDITION User Manual Download

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Goblin 380 Kyle Stacy Manual

Release 1.0 - November 2015

WORLD DISTRIBUTION

www.goblin-helicopter.com

For sales inquiries, please email:

[email protected]

For information, please email:

[email protected]

Attention: If you are a consumer and have questions or need of assistance,

please contact the retailer where you made the purchased first.

EUROPEAN DISTRIBUTION

www.sabitaly.it

For sales inquiries, please email:

[email protected]

For information, please email:

[email protected]

Attention: If you are a consumer and have questions or need of assistance,

please contact the retailer where you made the purchased first.

Summary of Contents for 380 KYLE STACY EDITION

Page 1: ...s dedicated to the use of model helicopters Check and inspect the flying area to ensure it is clear of people orbstacles Rotor blades can rotate at very high speeds Be aware of the danger they pose Always keep the model at a safe distance from other pilots and spectators Avoid maneuvers with trajectories towards a crowd Always maintain a safe distance from the model ...

Page 2: ...ter com Attention If you are a consumer and have questions or need of assistance please contact the retailer where you made the purchased first EUROPEAN DISTRIBUTION www sabitaly it For sales inquiries please email sales sabitaly it For information please email info sabitaly it Attention If you are a consumer and have questions or need of assistance please contact the retailer where you made the p...

Page 3: ...ur serial number tag Please take a moment to register your kit online via our web site at Main rotor diameter 820mm Main blade length 360mm Tail rotor diameter 192mm Tail blade length 70mm Main shaft diameter 8mm Tail shaft diameter 5mm Spindle diameter 5mm Motor size Maximum 41mm diameter maximum height 41mm Battery compartment 44x44x130mm http www goblin helicopter com 13 Tail Assembly 14 Instal...

Page 4: ... is necessary to carefully follow all the instructions Inexperienced pilots must be monitored by expert pilots All operators must wear safety glasses and take appropriate safety precautions A radio controlled helicopter must only be used in open spaces without obstacles and far enough from people to minimize the possibility of accidents or of injury to property or persons A radio controlled helico...

Page 5: ...et up Soldering equipment for motor and ESC wiring The assembly process is described in the following chapters Each chapter provides you with the box and bag you will need for that chapter The information is printed at the top of every page ADDITIONAL COMPONENTS REQUIRED Electric Motor 850 1000Kv Maximum diameter 41mm Maximum height 41mm Pinion shaft diameter 5 mm Speed controller minimum 60A extr...

Page 6: ...ocess of the carbon parts often leaves micro burrs and sharp edges We recommend de burring the edges to minimize the risks of electrical wire cuts etc This is particularly important in the areas shown in red Page 4 Chapter 4 Carbon Frame ...

Page 7: ...5mm HC005 S Battery Alu Block H0539 S Use Loctite 243 to lock the bolts in the correct position Main Frame Assembly SUGGESTION If you have the tail servo we suggest you install it at this time as it will be more convenient to do so before assembling the main frames Please refer to page 13 now for more information Button Head Cap Special M2 5x6mm HC019 S Button Head Cap Special M2 5x6mm HC019 S Not...

Page 8: ...r Support H0644 S Socket Head Cap Screw M2 5x10mm HC022 S Finishing Washer M2 5 H0255 S Socket Head Cap Screw M2 5x10mm HC022 S Plastic Landing Gear Support H0556 S Head Cap Screws Special M2 5x6mm HC019 S Carbon Fiber Landing Gear H0645 S Page 6 Chapter 4 Carbon Frame ...

Page 9: ...sembly Main Plate H0519 S Socket Head Cap Screw M2 5x8mm HC020 S Shims Ø8xØ12x0 1mm HC462 S Tighten the three screw M2 5 After tightening check the axial play of the main shaft It is possible to reduce any axial play by adding shims IMPORTANT Very carefully check to make sure you can turn the main shaft freely If you feel too much friction you have used too many shims you can remove a shim until t...

Page 10: ...ocket Head Cap Screw M2 5x18mm HC032 S Main Plate Assembly Flanged Bearing Ø8xØ12x3 5mm HC418 S 120T Pulley Assembly H0502 S Front Tail Pulley Assembly H0503 S Front Tail Pulley H0503 S Front Tail Pulley Assembly 120T Pulley Assembly Shims Ø8xØ14x0 2mm HC228 S Socket Head Cap Shoulder M2 5x15mm HC031 S Note Anti Rotation H0533 S Socket Head Cap Screw M2 5x6 HC018 S Socket Head Cap Screw M2x5 HC002...

Page 11: ... Hub Assembly Center Hub H0595 S Spindle H0596 S HEX 2 5 Inside eg Microlube GL261 Blade Grip Assembly Head Cap Screw M2 5x8mm HC020 S Bearing 5x 10x4mm HC411 S Blade Grip Arm H0597 S Main Blade Grip H0513 S Washer 7 5x 10x0 5 H0349 S Thrust Bearing 5x 10x4mm HC435 S Blade Grip Linkage Assembly Blade Grip Assembly C Washer 5x 7x0 2mm HC449 S HC449 S H0513 S H0595 S Bearing 5x 10x4mm HC411 S Button...

Page 12: ...ex Nylon Nuts M3 HC206 S Canopy Positioner H0542 S NOTE Keep the distance between the end of the canopy retainer H0542 and the frame at approximately 12mm Button Head Cap Special M2 5x6mm HC019 S Cup Point Set Screws M4x20mm HC155 S Uniball M2 H0538 S Swashplate Assemly Uniball M2 H0537 S Uniball M2 H0538 S Swashplate Assemly H0600 S Page 10 Chapter 7 Assembling The Modules ...

Page 13: ... servos in the model figure 2 Proceed with installation following the instructions below Figure 3 shows a completed installation The rods going from the servos to the swash plate must be as vertical as possible Red line in Figure 4 Not all servos are equal so for proper alignment you can choose to use the supplied spacer H0566 under the uniball H0538 Bag 6 Servo 2 Servo 2 Button Head Cap Screw M2x...

Page 14: ...e Servo H0524 S HPS Head Preliminary Setup Tip on cable routing Linkage Rod A Aseembly Linkage Rod A Assembly x2 Linkage Rod M2x22mm H0561 S Approx 45mm You can use zip ties to secure the 3 servo cables to the servo support Page 12 Chapter 8 Installation Of Swashplate Servos ...

Page 15: ...he ball must be between 13 15 mm You can use the SAB servo horn HA053 Uniball M2 5H6 H0064 S Socket Head Cap M2x8mm HC008 S Tail Servo Bag 6 Socket Head Cap Screw M2 5x10mm HC022 S Servo Spacer H0572 S Servo Spacer H0572 S Socket Head Cap M3x6mm HC044 S Chapter 9 Tail Servo Assembly Page 13 ...

Page 16: ...cells is 6 All batteries from 1500 to 2600 mAh offer good performance We recommend the use of an 1800 mAh battery for the perfect compromise between weight and performance 3D flight Larger capacity batteries 2200 2600 increase flight times at the expense of weight and reduced agility Sport flight CONFIGURATION Motor ESC Motor Pulley RPM Max Pitch Quantum 2820 880 Scorpion HK 3014 900 X NOVA 2820 8...

Page 17: ...nt Set Screws M4x12mm HC156 S Socket Head Cap Screws M2 5x8mm HC020 S Finishing Washer M2 5 H0255 S Finishing Washer M2 5 H0255 S NOTE Correct position for the motor wires To maximize space for the batteries it is advisable to shorten the motor shaft Follow the dimensions given in this drawing For the cut you can use an electric tool like a Dremel with a cutoff disc Additionally ensure the motor s...

Page 18: ... hold the motor slightly Tighten the M4 nut first It is suggested to use tool nut driver The belt must be very tight Tighten the rest of the bolts Motor Assembly Note Check for vertical alignment of the motor pulley To do this simply turn the motor several times by hand and check to you see if the belt is aligned properly with the big pulley one way bearing pulley If the belt is riding too high si...

Page 19: ...he receiver or flybarless control system DE BURR THE SIDE FRAMES We recommend de burring the edges of the carbon parts in areas where electrical wires run See Page 4 ESC INSTALLATION The speed controller ESC is installed in the front of the helicopter Figure 1 and Figure 2 show the mounting area Figure 3 Shows the correct use of the Zip Ties Page 17 Chapter 11 Installation Of The ESC ...

Page 20: ...ilitates boom removal in the future if necessary We recommend using some type of adhesive to prevent the servo wires and connections from coming unplugged from the receiver or FBL unit You can use hot glue for this purpose FBL Unit Double sided Tape Bag 9 FLYBARLESS CONTROL UNIT AND RX INSTALLATION We suggest the use of a single unit FBL system all in one type unit This allows for easier wire rout...

Page 21: ...The area between the boom and the frame can be used to route the wire s Fig 4 and 5 You can secure the wire s to the frame with zip ties Fig6 Page 19 Chapter 12 Installation Of Flybarless Unit and RX ...

Page 22: ... Right Side Note It is normal for the tail to feel a bit tight after initial assembly as the tail spindle preload is usually high when the helicopter is brand new The preload will loosen up after 2 5 flights allowing the system to become smooth Bag 10 eg Microlube GL261 Tail Spindle H0510 S Tail Pitch Slider 01 H0231 Flanged Bearing 7x 11x3mm HC416 S Bearing 3x 7x3 HC458 S Washer 3x 4 75x0 5 H0540...

Page 23: ...M3x 4 H3 H0279 S Spacer Arm 2 5x 4x6 3mm H0253 S Flanged Bearing 2 5x 6x2 5mm HC400 S Tail Pin H0264 S Flanged Bearing 2 5x 6x2 5mm HC400 S Bell Crank Lever Assembly Tail Side Alluminum Case H0523 S Cross Tail Case H0526 S Tail Side Plate Assembly Bell Crank Lever Assembly Flanged Bearing 5x 13x4mm HC412 S Socket Head Cap Screw M2 5x6mm HC018 S 20T Tail Pulley H0504 S Belt 1140 HTD 2 HC455 S Verti...

Page 24: ...on Nut M2 5 HC200 S Double Sided Tape HA033 S Red Tail Boom H0547 S Tail Boom Assembly M8 Carbon Block Assembly M8 Carbon Block H0534 S Metrix Nylon Nut M8 HC224 S M8 Carbon Block Assembly Double Sided Tape HA034 S Red Tail Boom H0547 S Yellow Tail Boom H0546 S Note We suggest to clean the sticking surface with sand paper Page 22 Chapter 13 Tail Assembly ...

Page 25: ...p Screw M2 5x10mm HC022 S Finishing Washer M2 5 H0255 S Finishing Washer M2 5 H0255 S Bag 13 Socket Head Cap Screw M2 5x10mm HC022 S Tail System Assembly Note Please allow plenty of time for the glue to cure before inserting plastic ball link onto the threaded rod Threaded Rod M2 5x40mm HC242 S Carbon Road 4x 2 5x420mm HC461 S Page 23 Chapter 13 Tail Assembly ...

Page 26: ... hold the tail servo support tray Tighten the M8 nut with HA016 special tool supplied After installation connect the tail push rod To lock the nut and prevent it from coming loose install H0287 for FBL unit installed on the main plate Fig 2 H0564 for FBL unit installed on H0564 Fig 3 HC164 Bag 14 NOTE H0287 HC164 H0564 BOOM ASSEMBLY HA016 Page 24 Chapter 14 Installation Of The Boom Canopy ...

Page 27: ... the knobs H0543 Fig 5 NOTE If you want to use the rubber edge protector you must increase the size of the opening in the canopy that goes around the anti rotation guide by approximately 2 mm per side TAIL BELT TENSION Check for the proper assembly of the tail boom Loosen the tail case by loosening the 4 M2 5 screws Install the belt onto the front pulley in the correct direction of rotation figure...

Page 28: ... optimize the center of gravity The battery wires arranged as in fig 2 are particularly effective To insert the battery simply align the battery tray in the slots at the front of the helicopter and slide all the way The battery will lock in place To remove the battery simply lift up on the locking lever Fig 5 and pull IMPORTANT Make sure the battery is locked in place before flight the battery tra...

Page 29: ...ost care It is advisable to test the correct settings of the transmitter and flybarless system without main blades and tail blades fitted Check that all wiring is isolated from the carbon aluminum parts It is good practice to protect them at the points where they are at most risk Be sure of the gear ratio verifying carefully the motor pulley in use The forces acting on the mechanics increase enorm...

Page 30: ...rage it is recommended to check these parts every 20 flights In some instances based on wear these parts should be replaced every 100 flights Periodically lubricate the tail slider movement and its linkages as well as the swash plate movement and its linkages To ensure safety you should do a general inspection of the helicopter after each flight You should check Proper belt tension motor belt and ...

Page 31: ...on Fiber 2 5 H0536 Battery Tray Support Carbon Fiber 1 6 H0539 Battery Aluminum Block Aluminum 1 7 H0556 Landing Gear Support Plastic 1 8 H0644 Landing Gear Support Aluminum 1 9 H0645 CF Landing Gear Carbon Fiber 2 10 HC005 Button Head Cap Screws M2x5mm 1 11 HC019 Button Head Cap Screws M2 5x6mm 14 12 HC022 Socket Head Cap Screws M2 5x10mm 4 13 HA035 Double Sided Tape 1 14 HA036 Battery Strap 1 Pa...

Page 32: ... 12x3 5mm 1 23 HC419 Bearing 8x 16x5mm 2 24 HC440 One Way Bearing 8x 12x12mm 2 25 HC454 Motor Belt 304 2GT 09 1 26 HC462 Shim Washers 8x 12x0 2mm 2 POS COD Name Specification Quantity 1 H0255 Fnishing Washer M2 5 Aluminum 3 2 H0501 21T Motor Pulley ASM Aluminum 1 3 H0502 120T Main Pulley Aluminum 1 4 H0503 Fonrt Tail Pulley ASM Aluminum 1 5 H0507 Main Shaft Steel 1 6 H0519 Main Plate Aluminum 1 7 ...

Page 33: ...n Spindle Steel 3 10 H0597 Main Blade Grip Arm Aluminum 3 11 H0598 Blade Grip Linkage Aluminum 3 12 H0599 Bushing Brass 3 POS COD Name Specification Quantity 13 H0600 Swashplate 01 Aluminum 1 14 HC020 Head Cap Screws M2 5 x 8mm 2 15 HC028 Head Cap Screws M2 5 x 15mm 3 16 HC074 Head Cap Shoulder M3 x 16mm 1 17 HC079 Head Cap Shoulder M3 x 18mm 3 18 HC096 Button Cap Screws M4 x 6mm 3 19 HC206 Metric...

Page 34: ...il Case Aluminum 1 19 H0532 Vertical Fin Carbon Fiber 1 20 H0534 CF Nut M8 Block Carbon Fiber 1 21 H0535 Locking Element Tail Carbon Fiber 2 22 H0540 Washer ø3ø4 75x0 5 2 23 H0541 Washer ø4 5ø5 9x0 5 2 24 H0546 Red Tail Boom Carbon Fiber 1 POS COD Name Specification Quantity 25 H0566 Washer ø2ø4 5x0 5 2 26 H0567 Tail Damper Derlin 2 27 HC004 Socket Head Cap Screws M2 x 6mm 4 28 HC018 Socket Head C...

Page 35: ... Motor Pulley H0501 21 S 22T Motor Pulley H0501 22 S 23T Motor Pulley H0501 23 S 24T Motor Pulley H0501 24 S 1 x 21T Motor Pulley Assembly 1 x Set Screws M3x6mm 1 x 22T Motor Pulley Assembly 1 x Set Screws M3x6mm 1 x 23T Motor Pulley Assembly 1 x Set Screws M3x6mm 1 x 24T Motor Pulley Assembly 1 x Set Screws M3x6mm 1 x 120T Main Pulley 1 x Main Pulley Support 2 x Shims Ø8xØ14x0 2mm 5 x Head Cap Sc...

Page 36: ...Support 3 x Head Cap Screws M2 5x8 1 x Bearing 8x 16x5 Aluminum Tail Plate H0523 S 1 x Aluminum Tail Plate 1 x Flanged Bearing 5x 13x4 2 x Head Cap Screws M2 5x10 2 x Finishing Washer M3 Linkage Servo H0524 S 3 x Aluminum Tail Plate Cros Tail Case H0526 S 1 x Cros Tail Case 2 x Head Cap Screw M2 5x6 Plastic Battery Support H0529 S 1 x Plastic Battery Support Tail Servo Support H0530 S 1 x Tail Ser...

Page 37: ...le Sided Tape HA034 1 x Double Sided Tape HA033 1 x Metrix Hex Nylon Nut M8 1 x Metrix Hex Nylon Screw M8 4 x Metrix Hex Nylon Nut M2 5 Battery Block H0539 S Tail Spacer KIT H0540 S 2 x Washer 3x 4 75x0 5 2 x Washer 4 5x 5 9x0 5 2 x Washer 2x 4 5x0 5 2 x Oring ID 2 9 S 1 78 2 x Head Cap Screw M2x6mm Main Linkage Rod H0561 S 2 x Steel Main Linkage Rod 4 x Plastic Ball Link M2 Plastic Servo Support ...

Page 38: ...mm 4 x Nylon Hex Nut M8x14mm 10 x Washer Ø2 2xØ5x0 3mm 5 x Washer Ø4 3xØ11x1mm STANDARD SPARE PARTS HC026 S 5 x Socket Head Cap M2 5x12mm HC032 S 5 x Socket Head Cap M2 5x18mm HC096 S 5 x Button Head Cap Screws M4x6mm HC156 S 5 x Cone Point Set Screw M4x12mm HC164 S 1 x Blade Grip Arm 1 x Socket Head Cap Screw M2 5 x8mm Blade Grip Arm H0597 S 1 x Linkages 1 x Linkage Rod 1 x Bushing 2 x Flanged Be...

Page 39: ...10x4mm 4 x Flanged Bearing Ø5xØ13x4mm 2 x Flanged Bearing Ø7xØ11x2 5mm 1 x One Way Bearing Ø8xØ12x12mm 2 x Thrust Bearing Ø3xØ6x2 5mm 4 x Flanged Bearing Ø2xØ5x2 5mm 4 x Bearing Ø3Ø7x3mm 1 x Rad Bearing Ø25Ø32x4mm 1 x Spherical Bearing Ø12xØ22x7mm HC200 S 10 x Metrix Nylon Nut M2 5 HC206 S HC224 S 10 x Metrix Nylon Nut M3 4 x Metrix Nylon Nut M8 HC212 S 10 x Metrix Nylon Nut M4 HC461 S 1 x Tail Pu...

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