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8. Use safety accessories.

Safety glasses and earmuffs

should always be worn. A face or dust mask is 
also required.

9. Connect dust extraction equipment. 

If devices are

provided for the connection of dust extraction and
collection facilities, ensure that these are connected
and properly used.

10. Do not abuse the power cord. 

Never pull the cord to

disconnect the tool from the power point. Keep the
cord away from heat, oil and sharp edges.

11. Secure the work piece. 

Use clamps or a vice to hold

the work piece. It is safer than using your hand and
frees both hands to operate the tool.

12. Do not overreach. 

Keep your footing secure and

balanced at all times.

13. Look after your tools. 

Keep tools clean and sharp for

better and safer performance. Follow the instructions
regarding lubrication and accessory changes. Inspect
tool cords periodically and, if damaged, have them
repaired by an authorised service facility. Inspect
extension cords periodically and replace them if
damaged. Keep tool handles dry, clean and free from
oil and grease.

14. Disconnect idle tools. 

Switch off the power and

disconnect the plug from the power point before
servicing, when changing accessories and when the
tool is not in use.

15. Remove adjusting keys and wrenches. 

Form the

habit of checking to see that keys and adjusting
wrenches are removed from the tool before switching
it on.

16. Avoid unintentional starting. 

Always check that the

switch is in the OFF position before plugging in the
tool to the power supply. Do not carry a plugged in
tool with your finger on the switch.

17. Use outdoor rated extension cords. 

When a tool is

used outdoors, use only extension cords that are
intended for outdoor use and are so marked.

18. Stay alert. 

Watch what you are doing. Use common

sense. Do not operate a power tool when you 
are tired.

19. Check for damaged parts.

Before using a tool, check

that there are no damaged parts. If a part is slightly
damaged, carefully determine if it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, proper mounting and any other
conditions that may affect the operation of the tool.
A part that is damaged should be properly repaired or
replaced by an authorised service facility, unless
otherwise indicated in this Instruction Manual.
Defective switches must be replaced by an authorized
service facility. Do not use a tool if the switch does
not turn the tool on and off correctly.

20. Guard against electric shock. 

Prevent body contact

with grounded objects such as water pipes, radiators,
ranges and refrigerator enclosures.

21. Use only approved parts. 

When servicing, use only

identical replacement parts. Use an authorised service
facility to fit replacement parts. 

Warning. 

The use of an accessory or attachment,

other than those recommended in this Instruction
Manual, may present a risk of personal injury.

5

Summary of Contents for BG125A

Page 1: ... Melbourne Perth Auckland Hong Kong Shanghai Taipei New York Verona London Paris INSTRUCTION MANUAL 1 5 HP 2 5 HP 2 3 HP 1 2 HP Bench Grinders 031222 ED8 DR BG125A BG150A BG200A NTS2000A ...

Page 2: ...service department This product is warranted for a 2 year period from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with ...

Page 3: ...ntain and operate Environmental protection Recycle unwanted materials instead of disposing of them as waste All batteries tools hoses and packaging must be sorted taken to the local recycling centre and recycled or disposed of in an environmentally safe way Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions ...

Page 4: ...ct with the wheel Kickback of work piece and parts of work piece Wheel fracture Catapulting of wheel pieces Damage to hearing if effective earmuffs are not worn Damage to eyes if eye protection is not worn Damage to lungs if breathing protection is not worn Always remove the plug from the mains socket before making any adjustments or maintenance including changing the wheel Warning When using powe...

Page 5: ...tching it on 16 Avoid unintentional starting Always check that the switch is in the OFF position before plugging in the tool to the power supply Do not carry a plugged in tool with your finger on the switch 17 Use outdoor rated extension cords When a tool is used outdoors use only extension cords that are intended for outdoor use and are so marked 18 Stay alert Watch what you are doing Use common ...

Page 6: ...are properly fitted and secure Check that the tool rests are properly adjusted before commencing use Do not overload the grinder Allow the grinder to run at full speed or close to full speed during use Never apply excessive pressure to the wheel It might shatter causing personal injury Make sure that the wheel is not in contact with the work when you start the grinder When using the grinder use sa...

Page 7: ...minimum of 30 minutes All the bench grinders can be fitted with a wire wheel provided that the wheel is rated for use at 3000RPM or higher Guard exhaust All grinders are fitted with a rear guard exhaust This exhaust is provided to assist in the prevention of grinding dust build up within the guard assembly Grinding sparks and dust will project from these exhausts from the rear Ensure the following...

Page 8: ...d bracket again Fit another flat washer followed by the spring washer and then the nut Tighten the nut so the bracket can slide 4 Fit the eye shield 1 to the top of the bracket Secure the eye shield by passing the 45mm x 5mm screw through both the bracket 9 and eye shield 1 Tighten the screw to the point where the eye shield will move with firm resistance 5 Slide the eye bracket inward or outwards...

Page 9: ...o reduce vibration Important When directly mounting the grinder ensure The surface under the grinder is flat and clean The 4 mount screws are applied evenly and not over tightened Note The four rubber suction caps should remain in place if mounting screws are used Using the On Off switch 1 To turn the grinder on press the top of the rocker switch 6 marked I 2 To turn the grinder off press the bott...

Page 10: ...e direction of rotation of the nut 7 Hold the wheel whilst you tighten the nut Do not over tighten 8 Replace the guard and eye shield assembly 9 Re adjust the tool rest and eye shield 10 Rotate the wheel by hand to check for free movement and proper adjustments 11 Plug in the grinder put on eye protection stand to one side and run the grinder at full speed for several minutes Changing the sharpeni...

Page 11: ...retaining nut firmly by rotating the spanner in a clockwise direction 12 Replace the water bath in the reverse direction as the removal procedure given above How to true and dress the wheels Dressing a wheel cleans and levels the front surface to increase efficiency of operation and prevent vibration 1 Dressing a wheel involves the use of a wheel dresser which is not supplied with the grinder Foll...

Page 12: ...If the wheels do not rotate freely the bearings should be replaced by an authorised service centre 3 On the wet and dry grinder sharpener the lubrication of the worm drive should be checked after each 50 hours of operation by an authorised service centre Cleaning 1 Keep the outside of the grinder clean by brushing grinding dust and dirt away from all areas where the dust tends to build up 2 Wipe t...

Page 13: ...ce to make suggestions or give comments about any GMC product With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country The GMC 777 Helpline operates from 7am to 7pm 7 day...

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