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Single speed with soft start

This grinder is fitted with soft start technology. This feature 

operates when you start the tool by slowly increasing the 

power, significantly reducing any “kick” when the grinder is 

switched on reducing the strain on the user.
By reducing the switch on surge it also helps prolong the life 

of the tool.

Switching on and off

This angle grinder can be used for grinding and cutting 

steel, stone or ceramic workpieces such as pipe, box 

sections, angle iron, steel bar, house bricks and tiles. Do 

not attempt to grind wood or a soft metal such as lead. The 

material will quickly “fill” the disc and render it useless.
1. Before starting the grinder, put on safety glasses and 

check to make sure that the disc, guard and the tool are 

in good condition and correctly fitted. 

2. Plug the cordset into the power socket.
3. Hold the tool firmly in anticipation of the start up torque.
4. Push the lock-off catch (7) forward (Fig. F) and pull on 

the on/off switch (6). (Fig. G)

5. Allow the grinder to 

start and attain full speed before bringing the disc to the 

workpiece.

6. To prevent a new grinding disc from digging into the 

workpiece, first draw the grinder across the workpiece 

towards the operator. Once the leading edge of the disc 

is slightly worn down, grinding can be conducted in either 

direction.

7. Once the grinding or cutting is finished, remove the disc 

from the workpiece.

8. Release the on/off switch (6) to stop the grinder.

NOTE. 

The disc continues to turn for a few seconds even 

though the switch is turned off. Keep hands well away from 

the moving disc.

WARNING.

 Do not immerse the disc into any type of 

lubricant including water. This angle grinder is designed as 

a dry grinder/cutter. Failure to observe this warning could 

result in a fatal shock.

Holding and guiding the tool

1. Always clamp the workpiece.
2. Do not overload the tool so that the disc slows down. Let 

the tool do the work rather than applying pressure. The 

weight of the tool alone provides sufficient pressure.

3. Cutting and grinding discs become very hot when in use. 

Take care not to touch them until they have cooled down.

4. Hold the tool securely and make sure that you have full 

control at all times.

5. During a cutting operation, maintain an angle of 30° to 

40° between the tool and the workpiece.

6. During grinding, maintain an angle of 20° to 30° between 

the tool and the workpiece.

Replacing a disc

CAUTION. 

Switch off the grinder and disconnect it from the 

power point.

Depressed Disc

1. To remove the disc, press and hold the spindle lock 

button (2) (Fig. H) and rotate the disc by hand until the 

F

G

H

I

Summary of Contents for AG230M

Page 1: ...1 Black Cyan Magenta Yellow Code AG230M Date 060412 Edition 05 Op DCR 2400W MAGNESIUM 230MM 9 ANGLE GRINDER AG230M INSTRUCTION MANUAL ...

Page 2: ... safety rules 4 Additional safety rules for angle grinders 5 Accessories 6 Unpacking 6 Know your product 7 Setting up 8 Disc guard 8 Operation 8 Holding and guiding the tool 9 Replacing a disc 9 Disc Selection 11 LED brush wear indicator 11 Lubrication 11 Power cord maintenance 12 Cleaning 12 General inspection 12 ...

Page 3: ...ear eye protection Wear breathing protection Double insulated for additional protection Conforms to relevant standards for electromagnetic compatibility Specifications Nominal voltage 230 240V 50 Hz Input power 2400W No load speed 6000 min 1 Insulation class Double insulated Disc diameter 230mm 9 Spindle M14 Disc bore diameter 22 2mm Net weight 6kg Sound pressure level 94 5 dB A ...

Page 4: ... an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious perso...

Page 5: ...ure that the safety of the power tool is maintained Additional safety rules for angle grinders Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure that it has the right ampere rating for your power tool and is in safe electrical condition Always switch off before you put the angle grinder down Do not let anyone under 18 years operat...

Page 6: ...ly 15º to 30º to the work piece surface Let the disc do the grinding or cutting at a reasonable feed as overloading will occur if too much pressure is applied and the disc slows resulting in inefficient cutting and possible damage to the motor When using the grinder use safety equipment including safety goggles or shield ear protection dust mask and protective clothing including safety gloves ALWA...

Page 7: ...elease guard lever 5 Mounting points for the multi position auxiliary handle 6 On off switch 7 Lock off catch 8 Multi position auxiliary handle 9 Rotating handle 10 Rotating handle release button 11 Pin wrench 12 Disc 13 Outer flange 14 Outer flange washer for flat discs 15 Inner flange 16 Brush wear overload LED indicator 2 1 5 3 4 9 10 12 8 13 14 15 11 Disc assembly showing flange requirements F...

Page 8: ... to be held with the grinding disc parallel to the plane of the workpiece whilst cutting operations normally require the angle grinder to be held with the cutting disc at right angles to the workpiece Take the time to find the best combination of front handle and slimline handle positions to suit the task on hand It can make a considerable difference to the levels of convenience and safety of oper...

Page 9: ... the operator Once the leading edge of the disc is slightly worn down grinding can be conducted in either direction 7 Once the grinding or cutting is finished remove the disc from the workpiece 8 Release the on off switch 6 to stop the grinder NOTE The disc continues to turn for a few seconds even though the switch is turned off Keep hands well away from the moving disc WARNING Do not immerse the ...

Page 10: ...y drawing below 6 Turn the new disc by hand ensuring that it is tight in the flanges and that it rotates fully and does not wobble unduly 7 Run the angle grinder no load for at least one minute to ensure the new disc is in good condition Make sure you are wearing all the safety gear and that you face the grinder away from you Flat Disc 1 To remove the disc press and hold the spindle lock button 2 ...

Page 11: ...ly used on steel high grade steel and stainless steel also available for stone concrete and aerated concrete Diamond Blade Disc 230mm x 22 2mm bore x 2 2mm These types of discs are generally used in masonry cutting applications The are suited for cutting concrete tiles marble granite and sand stone LED brush wear indicator The LED Brush wear indicator 16 provides early warning that the carbon brus...

Page 12: ... dirt regularly Cleaning is best done with a rag Wear safety goggles or an eye shield and gloves whist cleaning 3 Re lubricate all moving parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool General inspec...

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