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4

General safety rules

WARNING.

 Read all instructions. Failure to follow all 

instructions listed below may result in electric shock, 

fire and/or serious injury. The term “power tool” in all of 

the warnings listed below refers to your mains operated 

(corded) power tool or battery operated (cordless)  

power tool.

Save these instructions
1. Work area
a. Keep work area clean and well lit.

 Cluttered and dark 

areas invite accidents.

b. Do not operate power tools in explosive 

atmospheres, 

such as in the presence of flammable 

liquids, gases or dust. Power tools create sparks which 

may ignite the dust or fumes.

c. Keep children and bystanders away while  

operating a power tool.

 Distractions can cause you to 

lose control.

2. Electrical safety
a. Power tool plugs must match the outlet. Never modify 

the plug in any way.

 Do not use any adapter plugs with 

earthed (grounded) power tools. Unmodified plugs and 

matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded 

surfaces such as pipes, radiators, ranges and 

refrigerators.

 There is an increased risk of electric shock 

if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions.

 

Water entering a power tool will increase the risk of 

electric shock.

d. Do not abuse the cord. Never use the cord for 

carrying, pulling or unplugging the power tool.

 

Keep cord away from heat, oil, sharp edges or moving  

parts. Damaged or entangled cords increase the risk of 

electric shock.

e. When operating a power tool outdoors, use an 

extension cord suitable for outdoor use.

 Use of a cord 

suitable for outdoor use reduces the risk of electric shock.

3. Personal safety
a. Stay alert, watch what you are doing and use 

common sense when operating a power tool.

 Do 

not use a power tool while you are tired or under the 

influence of drugs, alcohol or medication. A moment of 

inattention while operating power tools may result in 

serious personal injury.

b. Use safety equipment. Always wear eye protection.

 

Safety equipment such as dust mask, non-skid 

safety shoes, hard hat, or hearing protection used for 

appropriate conditions will reduce personal injuries.

c. Avoid accidental starting.

 Ensure the switch is in the 

off position before plugging in. Carrying power tools with 

your finger on the switch or plugging in power tools that 

have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning 

the power tool on.

 A wrench or a key left attached to 

a rotating part of the power tool may result in personal 

injury.

e. Do not overreach.

 Keep proper footing and balance at 

all times. This enables better control of the power tool in 

unexpected situations.

f. Dress properly. Do not wear loose clothing or 

jewellery.

 Keep your hair, clothing and gloves away from 

moving parts. Loose clothes, jewellery or long hair can be 

caught in moving parts.

g. If devices are provided for the connection of dust 

extraction and collection facilities, ensure these are 

connected and properly used.

 Use of these devices 

can reduce dust related hazards.

4. Power tool use and care
a. Do not force the power tool.

 Use the correct power tool 

for your application. The correct power tool will do the job 

better and safer at the rate for which it was designed.

Summary of Contents for AG230M

Page 1: ...1 Black Cyan Magenta Yellow Code AG230M Date 060412 Edition 05 Op DCR 2400W MAGNESIUM 230MM 9 ANGLE GRINDER AG230M INSTRUCTION MANUAL ...

Page 2: ... safety rules 4 Additional safety rules for angle grinders 5 Accessories 6 Unpacking 6 Know your product 7 Setting up 8 Disc guard 8 Operation 8 Holding and guiding the tool 9 Replacing a disc 9 Disc Selection 11 LED brush wear indicator 11 Lubrication 11 Power cord maintenance 12 Cleaning 12 General inspection 12 ...

Page 3: ...ear eye protection Wear breathing protection Double insulated for additional protection Conforms to relevant standards for electromagnetic compatibility Specifications Nominal voltage 230 240V 50 Hz Input power 2400W No load speed 6000 min 1 Insulation class Double insulated Disc diameter 230mm 9 Spindle M14 Disc bore diameter 22 2mm Net weight 6kg Sound pressure level 94 5 dB A ...

Page 4: ... an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious perso...

Page 5: ...ure that the safety of the power tool is maintained Additional safety rules for angle grinders Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure that it has the right ampere rating for your power tool and is in safe electrical condition Always switch off before you put the angle grinder down Do not let anyone under 18 years operat...

Page 6: ...ly 15º to 30º to the work piece surface Let the disc do the grinding or cutting at a reasonable feed as overloading will occur if too much pressure is applied and the disc slows resulting in inefficient cutting and possible damage to the motor When using the grinder use safety equipment including safety goggles or shield ear protection dust mask and protective clothing including safety gloves ALWA...

Page 7: ...elease guard lever 5 Mounting points for the multi position auxiliary handle 6 On off switch 7 Lock off catch 8 Multi position auxiliary handle 9 Rotating handle 10 Rotating handle release button 11 Pin wrench 12 Disc 13 Outer flange 14 Outer flange washer for flat discs 15 Inner flange 16 Brush wear overload LED indicator 2 1 5 3 4 9 10 12 8 13 14 15 11 Disc assembly showing flange requirements F...

Page 8: ... to be held with the grinding disc parallel to the plane of the workpiece whilst cutting operations normally require the angle grinder to be held with the cutting disc at right angles to the workpiece Take the time to find the best combination of front handle and slimline handle positions to suit the task on hand It can make a considerable difference to the levels of convenience and safety of oper...

Page 9: ... the operator Once the leading edge of the disc is slightly worn down grinding can be conducted in either direction 7 Once the grinding or cutting is finished remove the disc from the workpiece 8 Release the on off switch 6 to stop the grinder NOTE The disc continues to turn for a few seconds even though the switch is turned off Keep hands well away from the moving disc WARNING Do not immerse the ...

Page 10: ...y drawing below 6 Turn the new disc by hand ensuring that it is tight in the flanges and that it rotates fully and does not wobble unduly 7 Run the angle grinder no load for at least one minute to ensure the new disc is in good condition Make sure you are wearing all the safety gear and that you face the grinder away from you Flat Disc 1 To remove the disc press and hold the spindle lock button 2 ...

Page 11: ...ly used on steel high grade steel and stainless steel also available for stone concrete and aerated concrete Diamond Blade Disc 230mm x 22 2mm bore x 2 2mm These types of discs are generally used in masonry cutting applications The are suited for cutting concrete tiles marble granite and sand stone LED brush wear indicator The LED Brush wear indicator 16 provides early warning that the carbon brus...

Page 12: ... dirt regularly Cleaning is best done with a rag Wear safety goggles or an eye shield and gloves whist cleaning 3 Re lubricate all moving parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool General inspec...

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