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Guide to making a turned box with a drawer for mounting the 

Prokraft PKR CGA Coffee Grinder Mill Kit

What follows is a pictorial guide to making a turned coffee box with pull out drawer, it is not an 
instruction sheet and depending on your skill and equipment you may have other ways to complete 
a similar project but we hope this will be a good starting point.

We started with rough sawn sapele – planed would have been better to complete the project 
however our planer/thicknesser didn’t want to play nicely, or actually at all!

The tools we used are as follows:

45mm forstner bit
3.5mm HSS drill bit
8.5mm HSS drill bit (for fitting the brass knob)
Hacksaw (for fitting the brass knob)
Jacobs chuck
Pillar/bench drill
Wood lathe
Lathe chuck/dovetail jaws
Bandsaw 
Belt sander

We started with 4 square sections (ours were 170mm

2

 and 30mm thick, we would not use less than 

120mm

2

), 2 of them were glued together to make the drawer sections

You will see that we have marked out with a compass 2 circles  
which will be the inner and outer walls of the drawer.

We have then drawn 2 parallel lines from the widest points of the 
circles to the front of the drawer – these come out at a slight angle 
to make sure we can pull the drawer out cleanly.

If you pointed them inwards you would make a nice drawer that 
would not pull out!

Next we cut around the outer pencil mark on
the bandsaw:

Summary of Contents for PKR CGA Coffee Grinder Mill Kit

Page 1: ...mm HSS drill bit 8 5mm HSS drill bit for fitting the brass knob Hacksaw for fitting the brass knob Jacobs chuck Pillar bench drill Wood lathe Lathe chuck dovetail jaws Bandsaw Belt sander We started with 4 square sections ours were 170mm2 and 30mm thick we would not use less than 120mm2 2 of them were glued together to make the drawer sections You will see that we have marked out with a compass 2 ...

Page 2: ... so we need to make sure it is really secure before we start to spin it We began by drilling a 45mm hole in the top 10mm deep so we can mount it on our 4 jaw chuck on the lathe We add a couple of shims either side of the drawer to get it tight and in the correct location and then we drill through the top and screw using a self tapping woodscrew through the top and into the top of the drawer this w...

Page 3: ...ng and adding any finish to the sides and bottom of the box We actually did final finishing on a polishing mop system rather than on the lathe as there are some parts that cannot be reached whilst mounted on the lathe The project can then be inverted and the top finished in the same way Do make sure your workpiece has as much support at both ends when turning as possible When you are happy with th...

Page 4: ... it is time to fit the drawer into the body this is the test of how accurate a fit you had to start with If the drawer does not fit correctly there are several ways to adjust it 1 refit the drawer and screw in again as far as it will go re mount and turn down further on the lathe 2 Add a self tapping screw at the rear of the drawer that can be screwed in and out to adjust the final depth 3 Sand le...

Page 5: ...wever our project is round and the end of the knob is flat so before fixing we drill a shallow 8 5mm rebate into the drawer to inset the brass knob slightly so it appears to fit perfectly The final part is to take the box back to the pillar drill and drill the 45mm hole all the way through the top of the box mark and drill the pilot holes for the coffee grinder mill kit and bolt it on You then hav...

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