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5 Installation and commissioning/start up

PC 65 Crimper Operating Instructions – Vers. 1.0

Page 23

of 39

5

Installation and commissioning/start up

5.1

Establishing energy supply

Fig. 20: Connect the equipment

Legend

Item

Description

Item

Description

1

Compressed air connection

5

Protective cover

2

Pneumatic coupling

6

Power supply unit 12 VAC, 500 mA, 6.0 W
max.

3

Foot pedal

7

Operating instructions

4

PC 65 crimper equipment

5.1.1

Pneumatic installation

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Summary of Contents for PC 65

Page 1: ...OPERATING INSTRUCTIONS EN Ausgabedatum 2019 05 23 Ver 1 0 DE EN IT FR...

Page 2: ......

Page 3: ...ity Declaration of incorporation 8 2 5 General sources of hazards 8 2 6 Hazards posed by electrical energy 8 2 7 Hazards posed by pneumatic energy 8 2 8 Proper conduct during emergencies 9 2 9 Respons...

Page 4: ...t up 23 5 1 Establishing energy supply 23 5 1 1 Pneumatic installation 23 5 1 2 Electrical installation 24 5 2 Commissioning 24 5 2 1 Starting up the PC 65 crimper 24 5 2 2 Shutting down the PC 65 cri...

Page 5: ...chnical specifications 34 8 2 Rating plate 34 9 Instructions regarding cleaning maintenance and disassembly 35 9 1 Cleaning 35 9 2 Maintenance and repair 35 9 3 Dismantling and disposal 35 9 4 Recycli...

Page 6: ...ing instructions must be retained until the disposal of the product 1 3 Target group These operating instructions are directed to the operating company s operating and maintenance per sonnel for the e...

Page 7: ...s or even fatal injuries may be posed Furthermore it may lead to equipment and material damage CAUTION This symbol indicates a potentially hazardous situation If operating instructions work instructio...

Page 8: ...es other than the intended use If the equipment is operated without meeting the specifications it shall be deemed improper use Use of unapproved materials Use of the equipment during ongoing strong vi...

Page 9: ...t a risk assessment to train and instruct personnel accordingly and on a regular basis about hazards posed to provide the necessary protective equipment to prepare instructions for the proper handling...

Page 10: ...out the work Instructed personnel Instructed personnel are personnel who have been instructed by the operating company in detail and verifiably about their assigned tasks and the potential risks 2 13...

Page 11: ...h a utility vehicle A pallet a pallet cardboard box or a cardboard box may be used as packaging depending on the type quantity and size of the components to be transported NOTICE We recommend to use t...

Page 12: ...ive cover 5 Operating instructions 3 Power supply unit 12 VAC 500 mA 6 0 W max 4 2 Overview Fig 2 Front Fig 3 Back Legend Item Description Item Description 1 Display 1 Compressed air maintenance unit...

Page 13: ...he foot pedal must remain pressed until the crimp die is closed completely operating mode 1 or the crimp contact is clamped tightly operating mode 2 4 3 Accessories NOTICE With the use of accessories...

Page 14: ...Status window It indicates request to remove and insert the protective cover 3 Opening angle The opening stroke of the crimp lever can be reduced by pressing this button 4 Opening angle indicator It...

Page 15: ...nowledge The foot pedal can no longer be operated 8 Acknowledge button The error must be acknowledged 5 2 3 Foot pedal control 4 5 3 Operating pressure Fig 7 Indicator of operating pressure Legend Ite...

Page 16: ...This button deletes the entered numbers from the input box 6 Input This button applies the entered value 7 Input box This box shows the entered value 8 On off switch The equipment can be switched off...

Page 17: ...65 crimper 6 2 2 Saving opening angle of the crimp die 6 2 3 Loading the saved opening angle 4 5 6 Operating the foot pedal operating mode 2 Fig 10 Indicator of foot pedal operation operating mode 2 L...

Page 18: ...settings menu box is opened 2 Backward button This button leads to the main menu 3 Forward button This button switches to the next menu item 4 On off switch The equipment can be switched off by touchi...

Page 19: ...button This button leads to the main menu 5 Delete This button deletes the entered numbers from the input box 6 Input This button applies the entered value 7 Input box This box shows the entered value...

Page 20: ...tion window It prompts you to enter data 6 2 4 Locking the display 6 2 5 Unlocking the display 4 5 11 Setting the minimum pressure Fig 15 Set the min pressure on screen display Legend Item Description...

Page 21: ...ompts you to enter data 5 2 4 Setting the operating pressure 7 1 Operating pressure too low 7 2 Operating pressure too high 4 5 13 Editing the lock code Fig 17 Edit lock code on screen display Legend...

Page 22: ...ting a service code Fig 18 Request service code on screen display Legend Item Description Meaning 1 Customer Support 2 Information window It prompts you to enter data 4 5 15 Selecting the language Fig...

Page 23: ...issioning start up 5 1 Establishing energy supply Fig 20 Connect the equipment Legend Item Description Item Description 1 Compressed air connection 5 Protective cover 2 Pneumatic coupling 6 Power supp...

Page 24: ...disconnected Secure the lines against restart Check whether the cables are properly positioned to avoid malfunctions of the system 5 2 Commissioning CAUTION Malfunctions caused by improper connections...

Page 25: ...operating mode shows a green triangle in the upper right box As soon as the GLW logo appears on the display the equipment will be ready to operate Settings made are saved and shown on the display aft...

Page 26: ...5 Installation and commissioning start up PC 65 Crimper Operating Instructions Vers 1 0 Page 26 of 39 Fig 22 Switch off...

Page 27: ...e crimp cycle is completed An OK notification 1 appears Fig 23 Operate foot pedal If the foot pedal is pressed too briefly 1 an error message 2 will appear on the display As long as the error message...

Page 28: ...electrical isolation required prior to in stalling the crimp die Insert the halves of the die 3 and 4 respectively into the crimp levers 2 and 5 all the way to the stop and fasten them with the screw...

Page 29: ...the foot pedal once more Just as in operating mode 1 the opening stroke of the crimp die can be adjusted via buttons 2 and 4 The crimp contact fixing is configured via buttons 5 and 7 In accordance w...

Page 30: ...p die 6 2 3 Loading saved opening angles Fig 30 Load saved opening angles 6 2 4 Locking the display The display can be locked with a code This way the saved set values are protected against modificati...

Page 31: ...display will show an error message and block further operation The pressure parameters can be customised The minimum value must still crimp the contact reliably to be determined by tests and pull for...

Page 32: ...Vers 1 0 Page 32 of 39 6 2 8 Cancelling the contact fixing process If the crimp contact has not been fixed in the proper position the process can be cancelled by activating the X button Fig 36 Cancel...

Page 33: ...ioning Pay attention to the text in the status window Compressed air is not connected 2 Foot pedal opened too early Letting go of the foot pedal too early causes the crimp die to open to start positio...

Page 34: ...pment 10 kg Weight Foot pedal 1 2 kg Dimensions Length x height x width 320 x 222 x 140 mm Compressed air dry 0 45 to 0 65 MPa Voltage external 120 230 VAC Frequency Europe US 50 60Hz Control voltage...

Page 35: ...ad to malfunctions of the equipment Promptly carry out maintenance at the manufacturer Interval Location Activity Personnel 1 000 000 Crimp processes Maintenance unit Maintenance carried out by the ma...

Page 36: ...one 49 0 7563 9123 0 D 88353 Ki legg email service glw de 10 2 Spare parts The following table contains spare parts defined for the PC 65 crimper Figure Spare part designation Order number 1 Crimp die...

Page 37: ...unit Figure Spare part designation Order number 1 Locator see www glw de Fig 41 Installation of the locator unit Disconnect the equipment from the compressed air supply no electrical isolation requir...

Page 38: ...str 2 88353 Ki legg The manufacturer bears sole responsibility for issuing this declaration of conformity PC 65 crimper We likewise declare conformity with the following directives provisions which ar...

Page 39: ...arks of their respective owners No part of these operating instructions may be duplicated published or transmitted in any form with out the explicit written consent of the GLW GmbH The manufacturer re...

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