Glow-worm economy plus c 30 Instructions For Use, Installation & Servicing Download Page 3

3

221460C

Instructions for Use

General Notes and Information

Please read these instructions and follow them carefully for the
safe and economical use of your boiler.

Important Notice

This boiler is for use only on G20 gas.

The convection air openings on the boiler must NEVER be
obstructed.

The Gas Safety (Installation and Use)
Regulations

In your interests and that of gas safety it is the Law that ALL gas
appliances are installed by a competent person in accordance
with the current issue of the above regulations.

Maintenance

To ensure the continued efficient and safe operation of the boiler
it is recommended that it is checked and serviced at regular
intervals. The frequency of servicing will depend upon the
particular installation and usage, but in general once a year
should be enough.

To obtain service, please call your installer, or Heatcall (Glow-
worm’s own service organisation) using the telephone number
given on the controls tray.

If the appliance is installed in a rented property there is a duty of
care imposed on the owner of the property by the current issue
of the Gas Safety (Installation and Use) Regulations, Section
35.

It is the Law that servicing is carried out by a competent person.

Please be advised that the ‘Benchmark’ logbook should be
completed by the installation engineer on completion of
commissioning and servicing.

All CORGI Registered Installers carry a CORGI ID card, and
have a registration number.  Both should be recorded in your
boiler Logbook.  You can check your installer is CORGI registered
by calling CORGI direct on :- 01256 372300.

Gas Leak or Fault

If a gas leak or fault exists or is suspected the boiler must be
turned off also the electrical supply.  Advice/help should be
obtained from your installation/servicing company or the local
gas company.

Protection Against Freezing

If the boiler is to be out of use for any long period of time during
severe weather conditions we recommend that the whole of the
system, including the boiler be drained off to avoid the risk of
freezing up.  If an immersion heater is fitted in the domestic hot
water cylinder make sure that it is switched off.

If you have a sealed water system you should contact your
installer/servicing company as a sealed water system should
only be drained, refilled and pressurised by a competent person.

Boiler Clearance

The boiler must be positioned so that at least the minimum
operational and servicing clearances are provided, see diagram
1.

If fixtures are positioned close to the boiler they should be made
removable for access to pipework.

Enough space must be left in front of the boiler for servicing.

Boiler in a Compartment

If the boiler is fitted in a compartment or cupboard, purpose built
ventilation must be provided and kept clear.

Do not use the enclosed space for storage.

Boiler Identification

The type of boiler and its output can be checked against the
details inside the controls cover.

Overheat Cutoff Device

The boiler is fitted with a safety device to prevent damage
through overheating.  Should the boiler go out together with the
pilot for no apparent reason, allow the system to cool down, then
relight the boiler.

Should the problem persist, turn the boiler off and consult your
installation/servicing company.

Electrical Supply

WARNING.  The boiler must be earthed.

The boiler must only be connected to a 240V~50Hz supply,
protected by a 3A fuse, maximum.

All wiring must be in accordance with the current issue of
BS7671.

Heat resistant cable having a conductor size of 0.75mm

2

, (24/

0.20mm) to BS6500 Table 16 must be used.

The colours of three core flexible cable are, Brown - live, Blue -
neutral, Green and yellow - earth.

As the marking on your plug may not correspond with these
colours continue as follows:

The wire coloured brown must be connected to the terminal
marked “L” or “Red”.

The wire coloured blue must be connected to the terminal
marked “N” or “Black”.

The wire coloured green and yellow must be connected to the
terminal marked “E”, Green or the earth symbol  

 .

L.H. and R.H. side of casing

25

Top of casing

75

Bottom of casing

150

Front of boiler (from a

permanent surface

305

OPEN FLUE BOILERS
Minimum Clearances from
Walss, Ceiling, Floor, etc.

Model

30

Diagram 1

MINIMUM
CLEARANCES

A

B

2390

A

C

Summary of Contents for economy plus c 30

Page 1: ...Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Open Flue Boiler This is a Cat I2H...

Page 2: ...uels 2 Directive 73 23 EEC on the harmonization of the Laws of the Member States relating to the electrical equipment designed for use within certain voltage limits 3 Directive 89 336 EEC on the appro...

Page 3: ...freezing up If an immersion heater is fitted in the domestic hot water cylinder make sure that it is switched off If you have a sealed water system you should contact your installer servicing company...

Page 4: ...ckage safety device may also need resetting refer to safety device instructions Make sure that the pilot is alight and stable Switch on the electrical supply to the boiler Check that all external cont...

Page 5: ...ons applicable in Scotland local Water Company Byelaws The HealthandSafetyatWorkAct ControlofSubstancesHazardous to Health The Electricity at Work Regulations and any local applicable regulations Deta...

Page 6: ...VC flexible type to the current issue of BS6500 Table 16 not less than 0 75mm2 24 0 20mm 1 9 Draining Tap A draining tap must be provided at the lowest points of the system which will allow the entire...

Page 7: ...moval of the boiler Where the boiler is fitted in a cupboard or compartment permanent high and low level ventilation must be provided The minimum ventilation areas required are given in Table A 2 2 Bo...

Page 8: ...ations for the best product to use When installing a boiler in an existing system whether or not using an inhibitor take special care to drain the entire system including the radiators then thoroughly...

Page 9: ...em that is the height of the highest point of the system above the expansion vessel The water capacity of the boiler is given in Section 1 3 7 Pressure Gauge A pressure gauge with a set pointer and co...

Page 10: ...the domestic hot water cylinder Alternatively provision for make up can be made by using a filling loop 3 10 Filling a Sealed Water System Provision for filling the system at low level must be made T...

Page 11: ...cable clamp When making connections make sure that the earth conductor ismadeofagreaterlengththanthecurrentcarryingconductors so that if the cable is strained the earth conductor would be the last to...

Page 12: ...N L N BROWN BLUE GRN YEL GAS VALVE BROWN BROWN RED RED PURPLE BLUE BROWN BLUE GRN YELLOW CHASSIS EARTH POST 3 7 6 8 9 Remove Red Link between 9 and SL when fitting a time control etc If link is not re...

Page 13: ...R BUTTON G VIEWING WINDOW H GAS RATE ADJUSTMENT SCREW UNDER COVER SCREW J GAS SERVICE COCK K PRESSURE TEST POINT L PILOT BURNER ADJUSTMENT SCREW M FLUE BLOCKAGE SAFETY DEVICE RESET SWITCH M Diagram 6...

Page 14: ...ice or replacing parts isolate the gas and electrical supplies Unless stated otherwise all parts are replaced in the reverse order to removal 7 1 Heating Body Service Remove the controls cover by pull...

Page 15: ...ctor manifold Diagram 7 2 ACCESS FOR SERVICING Diagram 7 3 PILOT ASSEMBLY PILOT INJECTOR ADAPTOR OLIVE PILOT TUBING NUT THERMOCOUPLE NUT IGNITION LEAD clear end ELECTRODE THERMOCOUPLE SECURING SCREWS...

Page 16: ...ownindiagram 7 7 Check the pilot burner flame lengths are as shown in diagram 7 7 7 5 Thermocouple Generally follow the instructions given in Section 7 1 Unscrew the thermocouple nut to release from t...

Page 17: ...ithdraw the phial see diagram 7 8 Remove the control box by undoing the two fixing screws at the front and lower the front of the box until it is clear of the cover Push the box towards the rear of th...

Page 18: ...ew s Inset B Carefully remove phial and capillary through back of boiler Inset C Having opened control box remove the electrical connections from the flue blockage safety device the locknut and capill...

Page 19: ...on maximum control thermostat setting Change faulty overheat cutoff device The correctly set overheat cutoff device operates prematurely There is no air in the heating body and water circulation satis...

Page 20: ...continuity YES NO NO 8 7 Thermocouple and Overheat Cutoff Device To test the thermocouple a meter with a range of 0 to 30 mV is required Symptom The pilot burner fails to stay alight Test the thermoc...

Page 21: ...Device if faulty repair or renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Turn ON thermostat Is there 240V between 7 and N MAIN T...

Page 22: ...ONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermostat renew YES YES YES NO NO NO YES Continued Continued MAIN TERMINA...

Page 23: ...TISFACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermocouple and Boiler Overheat...

Page 24: ...cutoff device 313 064 5 800015 Gas valve assembly inc 14 313 067 6 900000 Thermocouple 394 162 7 203415 Pilot burner inc 12 394 161 8 202600 Electrode 384 149 9 416144 Control thermostat knob 355 401...

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