Glow-worm economy plus c 30 Instructions For Use, Installation & Servicing Download Page 19

19

221460C

8 Fault Finding

Remedy

Fault and Cause

8.1 Pilot Goes Out after a Period
of Remaining Alight

Front cover not correctly fitted.

Fit parts correctly.

Flue parts not fitted or sealed properly.

Seal cavity or fit flue parts correctly as described in
Installation Instructions.

Electrical supply failure causing
over heat device to operate.

Relight pilot.

Pump incorrectly wired.

Connect pump in accordance with diagram 5.2.

Overheat cutoff operating.

Refer to Section  8.3.

8.2 Main Burner Will Not Light

External, remote controls not “On.”

Check that any remote controls are  calling for heat.

Control thermostat not on.

Check control thermostat is in an “On” position, see also
Section  8.9.

Flue Blockage Safety Device  tripped.

Reset, refer to section 6

If Flue Blockage Safety Device repeatedly requires resetting, call a service engineer

8.3 Control Thermostat Will Not Cut Out

Control thermostat phial not fitted in pocket.

Fit phial in pocket.

Faulty control thermostat.

Replace control thermostat.

8.4 Overheat Cutoff Device
Cuts Out Prematurely

Air in heating body.

Vent system.  Alter system layout if necessary.

Water circulation low or stopped.

Pump not functioning correctly.  Check pump is
wire directly to the boiler.  Alter system if necessary.

Overheat cutoff device operates before boiler
cycles on maximum control thermostat setting.

Change faulty overheat cutoff device.

The correctly set overheat cutoff device operates
prematurely.  There is no air in the heating body
and water circulation satisfactory.

Change faulty heating body.

Pump not functioning correctly.

Check pump is wire directly to the boiler.
Alter system if necessary.

8.5 Insufficient Heat

Control thermostat set too low.

Increase setting.

Inlet gas pressure inadequate.

Increase gas pressure.

Governor setting incorrect.
(make sure control thermostat is on maximum setting).

Check burner pressure against data label.
Reset only if more than 10% away from required figure.

8.6 Appliance Noisy in Operation*

Overgassed.

Check burner pressure against data label and adjust only if
more than 10% away from stated required figure.

Complete lack of water.

Check system controls for correct installation or correct type
of controls.

Air in system.

Remove air from system.  When system is first commissioned
the air dissolved may take some time to boil out, therefore
attempts should be made to vent air during the first weeks of
the installation.  Check venting of system, as air bubbles can
remain suspended in the water if system is not well vented.

Water flow rate.

Check that flow rate is correct.  Check that pump is correct
size and is correctly adjusted.  Bypass not fitted or set
correctly.

There remains on most boilers a residual noise more noticeable at high temperatures.  Normal operation of the boiler over a period should remove most noise.

Summary of Contents for economy plus c 30

Page 1: ...Customer Service number 01773 828100 Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of Guarantee Registration Open Flue Boiler This is a Cat I2H...

Page 2: ...uels 2 Directive 73 23 EEC on the harmonization of the Laws of the Member States relating to the electrical equipment designed for use within certain voltage limits 3 Directive 89 336 EEC on the appro...

Page 3: ...freezing up If an immersion heater is fitted in the domestic hot water cylinder make sure that it is switched off If you have a sealed water system you should contact your installer servicing company...

Page 4: ...ckage safety device may also need resetting refer to safety device instructions Make sure that the pilot is alight and stable Switch on the electrical supply to the boiler Check that all external cont...

Page 5: ...ons applicable in Scotland local Water Company Byelaws The HealthandSafetyatWorkAct ControlofSubstancesHazardous to Health The Electricity at Work Regulations and any local applicable regulations Deta...

Page 6: ...VC flexible type to the current issue of BS6500 Table 16 not less than 0 75mm2 24 0 20mm 1 9 Draining Tap A draining tap must be provided at the lowest points of the system which will allow the entire...

Page 7: ...moval of the boiler Where the boiler is fitted in a cupboard or compartment permanent high and low level ventilation must be provided The minimum ventilation areas required are given in Table A 2 2 Bo...

Page 8: ...ations for the best product to use When installing a boiler in an existing system whether or not using an inhibitor take special care to drain the entire system including the radiators then thoroughly...

Page 9: ...em that is the height of the highest point of the system above the expansion vessel The water capacity of the boiler is given in Section 1 3 7 Pressure Gauge A pressure gauge with a set pointer and co...

Page 10: ...the domestic hot water cylinder Alternatively provision for make up can be made by using a filling loop 3 10 Filling a Sealed Water System Provision for filling the system at low level must be made T...

Page 11: ...cable clamp When making connections make sure that the earth conductor ismadeofagreaterlengththanthecurrentcarryingconductors so that if the cable is strained the earth conductor would be the last to...

Page 12: ...N L N BROWN BLUE GRN YEL GAS VALVE BROWN BROWN RED RED PURPLE BLUE BROWN BLUE GRN YELLOW CHASSIS EARTH POST 3 7 6 8 9 Remove Red Link between 9 and SL when fitting a time control etc If link is not re...

Page 13: ...R BUTTON G VIEWING WINDOW H GAS RATE ADJUSTMENT SCREW UNDER COVER SCREW J GAS SERVICE COCK K PRESSURE TEST POINT L PILOT BURNER ADJUSTMENT SCREW M FLUE BLOCKAGE SAFETY DEVICE RESET SWITCH M Diagram 6...

Page 14: ...ice or replacing parts isolate the gas and electrical supplies Unless stated otherwise all parts are replaced in the reverse order to removal 7 1 Heating Body Service Remove the controls cover by pull...

Page 15: ...ctor manifold Diagram 7 2 ACCESS FOR SERVICING Diagram 7 3 PILOT ASSEMBLY PILOT INJECTOR ADAPTOR OLIVE PILOT TUBING NUT THERMOCOUPLE NUT IGNITION LEAD clear end ELECTRODE THERMOCOUPLE SECURING SCREWS...

Page 16: ...ownindiagram 7 7 Check the pilot burner flame lengths are as shown in diagram 7 7 7 5 Thermocouple Generally follow the instructions given in Section 7 1 Unscrew the thermocouple nut to release from t...

Page 17: ...ithdraw the phial see diagram 7 8 Remove the control box by undoing the two fixing screws at the front and lower the front of the box until it is clear of the cover Push the box towards the rear of th...

Page 18: ...ew s Inset B Carefully remove phial and capillary through back of boiler Inset C Having opened control box remove the electrical connections from the flue blockage safety device the locknut and capill...

Page 19: ...on maximum control thermostat setting Change faulty overheat cutoff device The correctly set overheat cutoff device operates prematurely There is no air in the heating body and water circulation satis...

Page 20: ...continuity YES NO NO 8 7 Thermocouple and Overheat Cutoff Device To test the thermocouple a meter with a range of 0 to 30 mV is required Symptom The pilot burner fails to stay alight Test the thermoc...

Page 21: ...Device if faulty repair or renew Turn ON thermostat Does main burner light Turn ON thermostat With appliance cold Is there 240V between 7 and N Turn ON thermostat Is there 240V between 7 and N MAIN T...

Page 22: ...ONTROLS IN ORDER Faulty Cable PURPLE between thermostat and terminal block repair or renew Faulty pump inform customer Faulty thermostat renew YES YES YES NO NO NO YES Continued Continued MAIN TERMINA...

Page 23: ...TISFACTORY Does pilot flame envelop thermocouple Check aeration If necessary Clean pilot rectify blockage in pilot injector or replace Check thermocouple circuit using Thermocouple and Boiler Overheat...

Page 24: ...cutoff device 313 064 5 800015 Gas valve assembly inc 14 313 067 6 900000 Thermocouple 394 162 7 203415 Pilot burner inc 12 394 161 8 202600 Electrode 384 149 9 416144 Control thermostat knob 355 401...

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