background image

206M  201805 

21 

 

WHEEL BALANCING MACHINE 

     INSTRUCTION MANUAL  

                                                                                                                                 

1.

 

Introduction

……………………………………………………………………………………………………...22

 

2.

 

Specification and Features

 ……………………………………………………………………………………22

 

2.1 Specification

…………………………………………………………………………………………………22 

2.2 Features

 ……………………………………………………………………………………………………23 

2.3 Working Environment

…………………………………………………………………………………… .23 

3.

 

The Structure of Dynamic Balancer

 …………………………………………………………………………23

 

3.1 Mechanical section

 …………………………………………………………………………………………23 

3.2 Electrical system

 …………………………………………………………………………………………23 

4.

 

Installation of Dynamic Balancer

 …………………………………………………………………………23

 

4.1 Opening and Checking

……………………………………………………………………………………...23 

4.2 Installing machine

……………………………………………………………………………………………24 

4.3 Installing screw rod

 ………………………………………………………………………………………….24 

5.

 

LED display control panel and function keys

…………………………………………………………………24

 

5.1 Introduction of display control panel

 …………………………………………………………………..…24 

5.2 Main keys and keys combination function

 …………………………………………………………...25 

6.

 

Installation and Demounting of the Wheel

 …………………………………………………………………26

 

6.1 Checking the wheel

 ……………………………………………………………………………………………26 

6.2 Installing the wheel

…………………………………………………………………………………………….26 

6.3 Demounting the Wheel

 ………………………………………………………………………………………26 

7.

 

The input methods of data of rim and balancing operation

 …………………………………………………26

 

7.1 The power-on state of the machine

 ………………………………………………………………………26 

7.2 Data of wheel input method for normal dynamic balance mode and wheel balancing operation

 ………27 

7.3 Static (ST) balancing mode data input method and balancing operation

 …………………………………28 

7.4 ALU-1mode data input method and balancing operation

…………………………………………………..28 

7.5 ALU-2 mode data input method and balancing operation

 …………………………………………………29 

7.6 ALU-3 mode data input method and balancing operation

………………………………………………… 29 

7.7 ALU-S mode data input method and balancing operation

 …………………………………………………30 

7.8 Counterweight split and Hidden-Stick Mode

 ………………………………………………………..…..31 

7.9 Recalculation

………………………………………………………………………………………………..…31 

8.

 

Imbalance optimize

 ……………………………………………………………………………………………31

 

9.

 

Self-calibrating of Dynamic Balancer

 ………………………………………………………………………32

 

10.

 

Gram-Oz conversion operation

 …………………………………………………………………………………33

 

11.

 

Other function settings

……………………………………………………………………………………………33

 

11.1 Minimum value display settings

 ……………………………………………………………………………33 

11.2 Key-tone clue on function settings

…………………………………………………………………………..34 

11.3 Display monitor brightness settings

 ………………………………………………………………………34 

11.4 INCH and MM conversion operation

……………………………………………………………………….34 

12.

 

Machine self test function

 ………………………………………………………………………………………34

 

12.1 LED and indicator light check

………………………………………………………………………………34 

12.2 Position sensor signal check

…………………………………………………………………………………35 

12.3 Press sensor signal check

 …………………………………………………………………………………35 

13.

 

Trouble shooting

 …………………………………………………………………………………………………35

 

Summary of Contents for GM-U206C

Page 1: ...s 2 Adjust the bolt 5 to make the base plate 1 at the horizontal 3 Put the wheel balancer 4 on the base plate 1 and make the mounting holes aligned Fix them with 3 pieces M8 bolts 4 Installed the tool...

Page 2: ...and installation 5 8 Electricity and Pneumatic connections 5 9 Adjusting operation 5 9 1 Breaking the tyre bead 6 9 2 Demounting the tyre 6 9 3 Mounting the tyre 6 10 Inflating the tire 7 11 Moving m...

Page 3: ...this machine without manufacturer s permission or do not according to the manual may cause the malfunction and damage to machine manufacturer can cancel warranty coverage for above If some parts are...

Page 4: ...rding to the mark on the package For the already packaged machine should be handled with a corresponding tonnage forklift for loading and unloading The location to insert the fork feet shown as Fig 1...

Page 5: ...s to must have fuses protection device and good outer cover grounding protection Install the leakage automatic air switch on the maim power supply leakage current is set at 30mA Caution No power plug...

Page 6: ...pen and close Pedal V to open the jaws thereby lock the wheel in place Caution Check to make sure the wheel firmly secured by the four jaws before next step Lower the Vertical Arm M until the Mounting...

Page 7: ...the tyre bead and the wheel rim additional lubrication is required if needed 5 Inflate the tyre with break while inflating check the pressure listed on the pressure gauge also check whether the bead i...

Page 8: ...After the first 20 days of use retighten the jaws with tightening screws B on the Turntable Fig 10 Note in the event of turntable lose power check to see if the belt is tight as follow steps Remove t...

Page 9: ...lfunction Check the motor cable or terminal block wire Replace the motor if it was broken Demount or fix the wheel the turntable can t lock spin with wheel The jaws delay to open close The turntable l...

Page 10: ...department and confirm the order 5 After confirming the order with any problem the spare parts department will deliver the goods for you according to the order 11 B 027 060401 0 Grounding screw M6x40...

Page 11: ...0 320700 0 Oil seal resistance 232 S 000 019262 0 O seal 19 6 2 62 200 532 S 000 059262 0 O seal 59 9 2 62 306 S 000 016265 0 O seal 16 2 65 604 S 042 000686 0 Tyre changer belt A 28 307 S 000 020265...

Page 12: ...0 580000 0 Lifting lever 4 B 010 060101 0 Hex socket head bolt M6 10 5 B 040 061412 1 Flat washer 6 14 1 2 200 14 C 200 510000 0 Bead breaker arm rubber 6 B 014 080251 0 Outer hex bolt M8x25 16 B 010...

Page 13: ...er hex bolt M10 25 206 135 CW 113 020400 0 Complete mount demount head motorcycle 206 139 C 204 150100 0 Mount demount head motorcycle 206 138 CX 206 150200 0 Mount demount head pulley motorcycle 200...

Page 14: ...amping cylinder piston rod 320 224 C 200 100100 0 Clamping cylinder cover without handle 225 S 011 010808 0 Straight union 1 8 8 226 S 005 020075 0 V seal 20 28 7 5 227 S 000 063265 0 O seal 63 2 65 2...

Page 15: ...00 0 Bead breaker cylinder piston rod 330 S 011 010808 0 Straight union 1 8 8 311 S 005 168115 0 V seal 185X168X11 5 331 S 000 019262 0 O seal 19 6X2 62 200 312 C 200 050200 0 Bead breaker cylinder pi...

Page 16: ...sher 14 200 334 CW 108 020000 0 Complete bead breaker cylinder 358 C 2098 600500 0 Pressure spring 200 480 423 442 445 420 438 439 411 440 410 437 427 441 417 418 409 405 406 408 407 432 434 425 430 4...

Page 17: ...00 0 Pedal twist spring 200 414 C 200 380000 0 Pedal Spring 440 B 010 080501 0 Hex socket head bolt M8 50 200 415 C 200 061500 0 Cam 441 B 010 080201 0 Hex socket head bolt M8 20 200 416 C 200 810000...

Page 18: ...20 1 Flat washer 10X2 516 B 010 060201 0 Hex socket head bolt M6 20 517 B 040 061412 1 Flat washer 6 14 1 2 200 518 C 300 320301 0 Gear box upper cover 519 B 065 010040 0 Key washer 10 40 520 B 065 01...

Page 19: ...0 0 Motor rubber washer 200 615 CX 200 340000 1 Motor support 616 CZ 000 205150 0 Motor cable 5 1 0 617 B 050 080000 0 Spring washer 8 200 618 C 200 560000 0 Motor rubber washer 701 S 038 000100 0 Inf...

Page 20: ...206M 201805 20 17 Circuit diagram 18 Pneumatic drawing...

Page 21: ...ne 26 7 2 Data of wheel input method for normal dynamic balance mode and wheel balancing operation 27 7 3 Static ST balancing mode data input method and balancing operation 28 7 4 ALU 1mode data input...

Page 22: ...Integrated circuit to constitute the hardware system that acquires processes and calculates information at a high speed Read the manual carefully before operating the equipment to ensure normal and s...

Page 23: ...s of mechanical section and electrical section 3 1 Mechanical section Mechanical section consists of support bracket and rotary main shaft they are together fixed on the frame 3 2 Electrical system 1...

Page 24: ...on firm platform which is more than 60CM high and fixed with 3pcs M8 screws 4 2 2 There should be 500mm around the balancer in order to operate conveniently 3 3 4 m m 923mm 378mm Overall size Installa...

Page 25: ...Push button re calculation 9 Function key of selecting balancing mode 10 Show imbalance position of outside 11 Show imbalance position of inside 12 Push button optimization of unbalance 13 Split funct...

Page 26: ...ositioning 6 2 2 1 Positive positioning refer to Fig 6 1 Positive positioning is commonly used It operates easily and it is applicable for various rims of common steel structure and thin duralumin str...

Page 27: ...nput rim diameter Get rim diameter data showing on rim or measure rim diameter by caliper push d or d to input d value 7 2 5 Balancing operation against normal dynamic balancing mode Input rim data ma...

Page 28: ...ove hand away to let wheel rotate Then right display shows ST and left display shows static imbalance amount as Fig 7 6 After wheel stops rotating slowly rotate wheel when inside position indication L...

Page 29: ...ng operation Follow 7 2 to input rim data press MODE key mode indication as below figure then enter ALU 2 mode to balance wheel Input rim data manually rotate wheel when display shows RUN move hand aw...

Page 30: ...RUN move hand away to let wheel rotate When both side display are on wheel stops and balancing is completed Fig 7 9 7 7 ALU S mode data input method and balancing operation Above three ALU modes may n...

Page 31: ...llow 7 7 operation if outer side counterweight sticking position is not behind spokes and user needs to hide counterweight behind spokes user can operate as follows Press FUNC key SPLIT indicator ligh...

Page 32: ...tic value only 6 gram remain 15 40gram 6gram Slowly rotate wheel by hand when both end sides two of position indicator light flash Fig 8 3 use chalk to make a mark on the tyre Fig 8 3 Slowly rotate wh...

Page 33: ...to enter next step Press SET key to exit Fig 9 2 9 4 As per Fig 9 3 wheel stops rotating calibration ends Demount tyre now balancer is ready to work Fig 9 3 10 Gram Oz conversion operation This operat...

Page 34: ...ow 10 2 and press a key to enter show Fig 11 3 right side display shows brightness level Totally 8 levels Level 1 means dimmest display Level 8 means brightest display Default level is 4 Press b or b...

Page 35: ...er Fig12 2 Then lightly press main shaft if normally values shown on display should be changed Press a or SET key to exit Fig 12 2 13 Trouble shooting 13 1 Manually rotate wheel to rating speed LEDs a...

Page 36: ...and nut 3 Replace No 6 7 the sensor organ 4 Install the sensor and the nut according to the Fig 14 1 Pay attention to the sensor s direction 5 Tighten No 1 nut emphatically 6 Tighten the No 2 nut to...

Page 37: ...3 computer board fault 1 change position sensor 2 repeat impacting wheel 3 change computer board Err 3 Miscalculation too high imbalance Repeat the self calibration or change computer board Err 4 prin...

Page 38: ...en self calibration 2 power supply board fault 3 computer board fault 4 press sensor fault 5 connection peg untouched 1 follow right method repeat self calibration 2 change power supply board 3 change...

Page 39: ...206M 201805 39 10 9 8 2 3 7 6 5 4 13 14 15 12 16 17 18 19 20 21 22 1 23 24 25 100 315 26 23 26 100 312 23 26 100 315 25 24 23 26 100 317 27 30 28 29 31...

Page 40: ...1 2 Nut 5 7 S 036 404500 0 Plastic cover 1 24 B 048 102330 1 Washer 4 8 PX 100 110000 0 Plate 1 25 B 040 124030 1 Washer 1 9 PX 110 010200 0 Mounting base 1 26 B 040 102020 1 Washer 6 10 PX 110 010000...

Reviews:

Related manuals for GM-U206C