Globaljig KOALA, User Manual

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GLOBALJIG INTERNATIONAL S.r.l.
3
Index
1. USE AND STORAGE OF THE
INSTALLATION, USE AND MAINTENANCE MANUAL........................................................................... 4
1.1. Purposes and intended users of the Installation, Use and Maintenance manual .................................................................4
1.2. Definitions and terminology...................................................................................................................................................4
1.3. Structure of the manual.........................................................................................................................................................5
1.4. Storing the manual................................................................................................................................................................6
1.5. Updating................................................................................................................................................................................6
2. GENERAL DESCRIPTION ........................................................................................................................ 7
2.1. Encumbrance dimensions of the lifting platform ...................................................................................................................7
2.2. User.......................................................................................................................................................................................7
2.3. Consignment.........................................................................................................................................................................7
2.4. Identification of the various versions.....................................................................................................................................8
2.5. Potential and limitations for the lifting platform......................................................................................................................8
2.6. Lifting platform orientation.....................................................................................................................................................9
2.7. Operating modes.................................................................................................................................................................10
2.8. Safety devices.....................................................................................................................................................................10
2.9. Operating indications and instructions ................................................................................................................................10
3. TECHNICAL DESCRIPTION OF THE LIFTING PLATFORM ................................................................. 11
3.1. General information.............................................................................................................................................................11
3.2. Identification of the parts.....................................................................................................................................................11
3.3. Technical description ..........................................................................................................................................................12
4. INSTALLATION OF THE LIFTING PLATFORM..................................................................................... 14
4.1. Transport and handling .......................................................................................................................................................14
4.2. Storage ...............................................................................................................................................................................14
4.3. Application of the towing arm..............................................................................................................................................16
4.4. Towing arm operating positions ..........................................................................................................................................17
4.5. Lifting platform installation and work area...........................................................................................................................18
4.6. Foreseen environmental operating conditions ....................................................................................................................19
4.7. Installation characteristics...................................................................................................................................................19
4.8. System connections............................................................................................................................................................20
4.9. Commissioning the Koala lifting platform............................................................................................................................20
5. INSTRUCTIONS FOR USE ..................................................................................................................... 21
5.1. Introductory notes ...............................................................................................................................................................21
5.2. Command and control devices............................................................................................................................................21
5.3. Operating procedures .........................................................................................................................................................22
5.4. Adjustments ........................................................................................................................................................................23
6. SAFETY RELATED DEVICES ................................................................................................................ 24
6.1. Introduction .........................................................................................................................................................................24
6.2. Protection devices...............................................................................................................................................................24
6.3. Residual risks......................................................................................................................................................................24
7. MAINTENANCE INTERVENTIONS......................................................................................................... 25
7.1. Introductory notes ...............................................................................................................................................................25
7.2. Customer assistance service ..............................................................................................................................................25
7.3. Routine maintenance ..........................................................................................................................................................25
7.3.1 Cleaning the lifting platform .......................................................................................................................................25
7.3.2 Checking the efficiency of the safety catch................................................................................................................26
7.4. Breakdowns or malfunctions...............................................................................................................................................26
7.5. Special Maintenance...........................................................................................................................................................26
8. SPARE PARTS INFORMATION ............................................................................................................. 27
8.1. General information.............................................................................................................................................................27
8.2. Components recommended to keep in stock......................................................................................................................27
9. INSTRUCTIONS FOR DISMANTLING AND DISPOSING OF THE LIFTING PLATFORM..................... 28
9.1. Removing the connections of the lifting platform ................................................................................................................28
9.2. Preparing the lifting platform for handling and transport .....................................................................................................28
9.3. Disposal of the lifting platform.............................................................................................................................................28
10. ANNEXES................................................................................................................................................ 29
10.1. List of Annexes ...................................................................................................................................................................29
11. MACHINE LOG BOOK............................................................................................................................ 53