Globaljig KOALA User Manual Download Page 11

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GLOBALJIG INTERNATIONAL S.r.l.

TECHNICAL DESCRIPTION OF THE LIFTING PLATFORM

3.1

General information

The KOALA LP is designed and manufactured in consideration of the operational requirements of car body

mechanics within working environments like car body repair shops.

3.2

Identification of the parts

The locations of the main components which make up the LP are shown in fig. 3.1 (including accessories).

Fig. 3.1

LEGEND

1 Upper frame

8 Vertical

arm

2 Base

9 Control

unit

3 Lifting arms

10 Control button panel

4 Hydraulic lifting cylinders

11 Wheel support “stools”

5 Vehicle support brackets

12 Lifting pads

6 Vehicle fastening clamps

13 Complete hydraulic assembly

7 Horizontal towing arm

Summary of Contents for KOALA

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Page 3: ...itions 17 4 5 Lifting platform installation and work area 18 4 6 Foreseen environmental operating conditions 19 4 7 Installation characteristics 19 4 8 System connections 20 4 9 Commissioning the Koala lifting platform 20 5 INSTRUCTIONS FOR USE 21 5 1 Introductory notes 21 5 2 Command and control devices 21 5 3 Operating procedures 22 5 4 Adjustments 23 6 SAFETY RELATED DEVICES 24 6 1 Introduction...

Page 4: ...or any personal injury or property damage resulting from the non observance of the requirements contained within this manual The company GLOBALJIG INTERNATIONAL shall also bear no responsibility for any risks which may arise in relation to any of the following situations improper use of the LP use which does not comply with the specific national standard installation which does not comply with the...

Page 5: ...ventions This qualification authorises the operator to perform installation adjustment routine maintenance and special maintenance interventions The training activities inherent to the operations listed above are carried out through training courses with GLOBALJIG Technicians as well as through the in depth study of this manual To this end the operator must be trained through the careful study of ...

Page 6: ...onmental conditions The integrity of the Installation Use and Maintenance Manual is necessary in order to guarantee accurate knowledge of the LP s characteristics Its contents must therefore be verified based on that which is indicated in the index In the event that the manual should be lost or irreparably damaged a duplicate copy may be requested from the company GLOBALJIG INTERNATIONAL 1 5 Updat...

Page 7: ...ufficient in order to guarantee the necessary knowledge for operating the LP correctly Particular attention must be paid to the aspects regarding Personal Safety and the Environment Adjustments and maintenance interventions must only be performed by operators in possession of the qualifications and authorisations outlined in chapter 1 section 1 2 2 3 Consignment All of the components that make up ...

Page 8: ...ectrical power supply based on the version see sec 2 4 Electrical consumption 1 85 kW Compressed air supply 6 8 bar Lifting time 55 sec Lowering time 50 sec Maximum travel height 1520 mm Average sound level 70 dB A Lift dimensions length 3030 mm max length with towing arm 4065 mm width 930 mm max width with support brackets 1878 mm maximum LP height 1500 mm Max height with towing arm 3590 mm Arm d...

Page 9: ...ining the lifting jacks and the outlet for the connections to the control unit Always position the heaviest portion of the load toward the front of the lift as this will ensure the maximum stability of the platform ATTENTION The LP is designed for the heaviest part of the load to be sustained at the front FRONT HYDRAULIC JACKS ...

Page 10: ...ing instructions regarding the conduct to be observed by the operator when using the LP itself INSTRUCTIONS FOR USE Read the instruction manual carefully before using the lift and make constant reference to it during use The lift may only be used by properly trained and authorised personnel It is forbidden to use the lift for any purposes other than those which are expressly indicated within the i...

Page 11: ...s like car body repair shops 3 2 Identification of the parts The locations of the main components which make up the LP are shown in fig 3 1 including accessories Fig 3 1 LEGEND 1 Upper frame 8 Vertical arm 2 Base 9 Control unit 3 Lifting arms 10 Control button panel 4 Hydraulic lifting cylinders 11 Wheel support stools 5 Vehicle support brackets 12 Lifting pads 6 Vehicle fastening clamps 13 Comple...

Page 12: ...t located inside a structure that also contains the electrical panel and the pneumatic solenoid valve 9 fig 3 1 The hydraulic control unit is comprised of a motor that controls a hydraulic pump The oil is located in the appropriate tank The control unit also contains a pneumatic safety release solenoid valve The safety catch device intervenes in the event of a hydraulic system malfunction by mecha...

Page 13: ...ift until the pin can be inserted in the appropriate slot to lock the bracket in its horizontal position This system is however automatically activated each time the LP reaches the ground Safety engaged Safety disengaged Fig 3 3 If a vehicle is present upon the lift the operator must disarm the brackets before beginning the descent in this case the danger of crushing the lower limbs beneath the up...

Page 14: ... does not come supplied with any accessories useful for its handling The hydraulic control unit must likewise be lifted using a forklift but is equipped with appropriate wheels for ground transport In order to lift the lifting platform after it has been unpacked tie the strap as shown in fig 4 1 ATTENTION If using a bridge crane for the lifting and handling operations maximum care must be taken to...

Page 15: ...GLOBALJIG INTERNATIONAL S r l 15 4 3 ...

Page 16: ... so that it rests upon the feet see photo 2 Position the towing arm upon the frame see photo 3 Raise the LP so that the towing arm remains connected to the edge of the frame and the wheels are lifted off the ground see photo 4 Use the two pins protruding from the side to manually raise the lower connector until it makes contact with the frame see photo 5 Insert the wedge with the round profile fac...

Page 17: ... to the right or left remove the two pins see photo 2 and align the arm see photo 3 blocking one of the two connection rods with the pin see photo 4 Straight towing position or rather perpendicular to the frame see photo 1 The two connection rods A42680 must be applied as a pair with the A42704 pins ...

Page 18: ...hicles are loaded Perform the following connections Flexible oil supply tube unscrew the male female caps Air tube Limit switch cable Connect the electrical power supply 230 400 V 50 60 Hz tri phase or 200 V 50 60 Hz tri phase to the control unit by means of the appropriate socket NOTE For the assembly and use of the vehicle support arms and the other parts to be inserted upon them see the procedu...

Page 19: ...nual shall exonerate the company GLOBALJIG from any responsibility regarding the use in question 4 7 Installation characteristics The KOALA LP must be installed upon perfectly smooth and horizontal flooring see characteristics on page 37 The LP must be properly fastened to the floor using the 6 supplied anchoring bolts In order to function properly the LP must be connected to an external pneumatic...

Page 20: ...d outlet of the cables from the control unit and the lift ATTENTION The incorrect or omitted connection of these elements will impede the lift s ascent functionality for safety reasons 4 9 Commissioning the Koala lifting platform After having performed all of the system s connections as described above press the raise button on the remote control fig 5 1 If the direction of rotation RST of the pha...

Page 21: ...any objects or the load itself should fall from the LP ATTENTION GLOBALJIG shall bear no responsibility for any damages in the event that the instructions contained within this manual are not respected DANGER Before performing any raising or lowering manoeuvres the operator must always make sure that at least 50 cm of free space is available between every mobile part of the LP or the vehicle being...

Page 22: ...t the main switch 3 fig 5 1 to its 0 position d Lowering Make sure that no impediments are present beneath and or beside the LP before performing any lowering operations Important If the towing arm is installed upon the LP make sure that the support feet are in their vertical position properly engaged before lowering the lift It must be remembered in fact that this device constitutes the exact hei...

Page 23: ...scribed in section 4 4 Connect the chain s hook to the part of the vehicle to be used for towing Turn the horizontal arm to the desired position and use the appropriate pin to block one of the two connecting rods Connect the appropriate safety cable Activate the cylinder using the external pump to pull the chain DANGER Once the arm and the chain have been properly positioned make sure that nobody ...

Page 24: ...installed must be preventively authorised by the company GLOBALJIG Otherwise GLOBALJIG shall bear no responsibility with regards to the modifications performed 6 3 Residual risks This section must be read carefully by the user and or the operator in order to fully understand the dangers associated with the use of the LP and along with the information contained in the rest of the manual to allow fo...

Page 25: ...ate Technical assistance is guaranteed by the manufacturer or at the local reseller with intervention times limited to 48 hours excluding holidays from the time of the call In order to contact the GLOBALJIG Customer Assistance Service call or send a fax to the following numbers Telephone 0585 8364 Fax 0585 833880 7 3 Routine maintenance The routine maintenance interventions foreseen by the manufac...

Page 26: ... limited periods of downtime for the customer Any unforeseen anomalies that may arise while the system is in function can be resolved by consulting the GLOBALJIG Customer Assistance Service 7 5 Special Maintenance Special or unscheduled maintenance operations may require the replacement of certain components of the LP with reference to the list provided in chapter 8 If you should encounter difficu...

Page 27: ...iving your request For urgent matters it is recommended to send your order via fax in order to expedite the delivery of the required parts The GLOBALJIG spare parts supply and assistance policy provides for the definition of specific levels In the event that the customer should request a sub level component the question of whether or not to supply the requested parts will be at GLOBALJIG s sole di...

Page 28: ...he machine by means of lifting refer to the photo and respect the type of equipment the methodology and the position scrupulously If the LP is to be transported it must be packed according to that which is described in section 4 1 9 3 Disposal of the lifting platform The parts of the lifting platform which are made up of mechanical components made from steel alloys and aluminium and electrical com...

Page 29: ...nual for the KOALA motor vehicle LP is completed by its annexes The list of the annexes is provided below Electrical system scheme Hydraulic system scheme Pneumatic system scheme Spare parts exploded views LP encumbrance measurements Electronic board Annex 01 Encumbrance dimensions of the lifting platform ...

Page 30: ...GLOBALJIG INTERNATIONAL S r l 30 Annex 02 Electronic board BUTTON PANEL ...

Page 31: ...GLOBALJIG INTERNATIONAL S r l 31 Annex 03 ...

Page 32: ...GLOBALJIG INTERNATIONAL S r l 32 Annex 04 ...

Page 33: ...GLOBALJIG INTERNATIONAL S r l 33 Annex 05 Hydraulic system representation ...

Page 34: ...GLOBALJIG INTERNATIONAL S r l 34 Annex 06 Hydraulic system scheme ...

Page 35: ...GLOBALJIG INTERNATIONAL S r l 35 Annex 07 Pneumatic system scheme 1 3 WAY PNEUMATIC SOLENOID VALVE NORMALLY CLOSED 2 SHORT STROKE PISTON Bore dia 3 stroke 20 ARTEC FSR32 20 ...

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Page 38: ...mooth the support surface for anchoring the base of the lift Approx 200 CONTROL UNIT Pos A CONTROL UNIT Pos B Concrete flooring RCK 250 Thickness min 18 cm Meas in cm Approx 220 Min 6 tube Lodging for the KOALA Platform Lift FRONT OF THE PLATFORM ...

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Page 41: ...GLOBALJIG INTERNATIONAL S r l 41 FRONT ...

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Page 43: ...I 5739 Screw TE UNI 5737 Screw Pin Clamp shoe Clamp flange POS QTY NAME DIMENSIONS DRAWING STANDARD MATERIAL WEIGHT Kg NAME Clamp flange and shoe unit Iss Rev Date Modifications Drawn up Checked Approved DRAWING No SCALE FORMAT A4 SHEET OF ...

Page 44: ...INTERNATIONAL S r l 44 Complete support POS QTY NAME DIMENSIONS DRAWING STANDARD MATERIAL WEIGHT Kg NAME COMPLETE SUPPORTS Iss Rev Date Modifications Drawn up Checked Approved DRAWING No SCALE FORMAT A4 SHEET OF ...

Page 45: ...TERNATIONAL S r l 45 Pad POS QTY NAME DIMENSIONS DRAWING STANDARD MATERIAL WEIGHT Kg NAME SUPPORT WITH PAD Iss Rev Date Modifications Drawn up Checked Approved DRAWING No SCALE FORMAT A4 SHEET OF Support Pad holder ...

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Page 47: ...GLOBALJIG INTERNATIONAL S r l 47 NAME TOWING ARM Iss Rev Date Modifications Drawn up Checked Approved DRAWING No SCALE FORMAT A3 SHEET OF ...

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Page 51: ...c control unit 1 MANIFOLD 1 2 CAP 1 3 O RING 1 4 VALVE 1 5 VALVE 1 6 VALVE 1 7 COUPLING 1 8 PUMP 1 9 SUCTION TUBE 1 10 DISCHARGE TUBE 2 11 CAP 1 12 CHOKE 1 13 SPECIAL NUT 4 14 FILTER 1 15 TANK 1 16 COIL 1 17 COLLAR 1 18 CAP 1 19 FILTER 1 20 CONNECTOR 1 ...

Page 52: ...NDICATOR LIGHT 3 KOALA BOARD 4 FUSE 6 32X32 1A 500V 6 FUSE 5X20 2 A 7 BUTTON PANEL 8 3 G MOBILE PLUG 9 AIR SOLENOID V 10 SHEATH KIT COMPLETE WITH CABLE 11 ELECTRICAL SYSTEM COMPARTMENT 12 MOTOR 1 85 KW 4 POLE 13 HYDRAULIC CONTROL UNIT 14 PRODUCT IDENTIFICATION 15 LIMIT SWITCH ...

Page 53: ...ntenance and any operations performed on the equipment This will provide the user with the most appropriate information on the active cycle of the unit at all times Serial number Date of initial operation Page 1 2 DATE Repair or programmed maintenance Spare parts Signature and or stamp of the operator ...

Page 54: ...GLOBALJIG INTERNATIONAL S r l 54 Serial number Date of initial operation Page 2 2 DATE Repair or programmed maintenance Spare parts Signature and or stamp of the operator ...

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