background image

14

5

I

NSTALLATION

I

NSTRUCTIONS

The 

Cablemaster

system must be mounted in a loca-

tion that is protected from the marine environment and is certified

“ignition  protected”  for  placement  in  engine  rooms.  For  ideas  on

specific locations for your boat, contact our service engineer.

Using the drawing included with your manual, mark the mounting

location  of  the  hawse  pipe.  Before  drilling  or  cutting,  check  once

again to be certain that the area behind the hawse pipe is free of

wires, plumbing or structural supports for the boat. The  mounting

surface should be a minimum 1/2” thick. The proper thickness can

be achieved by using a butt block of marine grade plywood behind

the mounting surface.

Cut  the  hawse  pipe’s  3-5/8”  center  hole  and  drill  the  four  1/4”

mounting holes. Using a good quality marine beading compound,

secure the hawse pipe to the boat using the four (4) 1/4 x 20 x 1”

stainless steel machine screws, washers, nuts and gasket supplied

with  the 

Cablemaster

or  use  longer  fasteners  that  are  available

locally.

The power unit may now be mounted to the hawse pipe using the

angle link, the hawse pipe clamp, and U-bolts. In remote power unit

installations, the 3” schedule 40 PVC pipe is secured to the power

unit using the same standard components adding also the acces-

sories for horizontal pipe extension in order to connect the PVC pipe

to the hawse pipe (see Fig. 3 previous page).

Unless the shore power cable is being directed vertically through

a  PVC pipe,  you  are  now  ready  to  wire  the 

Cablemaster

to  the

boat’s DC electrical system. If the shore power cable is being direct-

ed vertically through PVC pipe (see drawing below) it is necessary

to relocate the guide roller assembly with the out-limit switch from

the bottom of the power unit to the lower end of the PVC pipe. Wires

of appropriate length will have to be spliced into the system to insure

the operation of the out-limit switch. A guide roller assembly without

the out-limit switch, included in the vertical pipe extension accesso-

ry, must be installed between the power unit and the PVC pipe to

provide trouble free operation (see accessory page).

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STEP 1

Use template

on back

cover of

manual

STEP 2

Mount Hawse

pipe in hole 

Hole cut in

step 1

STEP 3

Mount Hawse pipe

to power unit

Red    1

White  2

Black  3

Power

Switch

Pos.  +

Neg.  -

12 / 24v 

DC Input

Motor 

Output

CABLEMASTER RELAY ASSEMBLY

 #  04034    (12, 24 volt DC)

  12v DC use 20 amp breaker

24v DC use 5 amp breaker

 OUT

 OUT

 Limit

Switch

Switch

(Remote - RED)

(Remote - BLACK)

Orange

Black

GLENDINNING MARINE PRODUCTS, INC.

   Conway, SC   843-399-6146

           4

           4

           5

           5

           6

           7 

   IN

 Limit

Switch

(Rmt - Green or Tan)

(Rmt - Yellow or Purple)

ORANGE

BLACK

OFF

OUT

IN

POWER

SWITCH

RED

WHITE

BLACK

IN-LIMIT

SWITCH

OUT-LIMIT

SWITCH

M

12

!

or

!

24v

MOTOR

BATERY

!

POSITIVE

!

(+)

BATTERY

!

NEGATIVE

!

(-)

WHITE

RED

BLACK

STEP 4

Connect power to

Cablemaster relay

S

TEP

1: M

ARK

M

OUNTING

L

OCATION FOR

H

AWSE

P

IPE

S

TEP

2: C

UT

C

ENTER

H

OLE

& M

OUNT

H

AWSE

P

IPE

S

TEP

3: M

OUNT

P

OWER

U

NIT TO

H

AWSE

P

IPE

S

TEP

4: W

IRE

C

ABLEMASTER TO

E

LECTRICAL

S

YSTEM

Vertical

Extension

Relocate guide roller assembly

with out-limit switch to end of

PVC pipe extension

C

A

B

L

EM

A

S

TER

M

ODEL

CM

-7

P

AR

T

S

D

IA

G

RA

M

Summary of Contents for Cablemaster

Page 1: ...Conway SC 29526 Phone 843 399 6146 Fax 843 399 5005 www glendinningprods com G G G G L L L LE E E EN N N ND D D DI I I IN N N NN N N NI I I IN N N NG G G G C CABLEMASTE ABLEMASTER R Shore Power Cable...

Page 2: ...nsists of two major components the hawse pipe and power unit The chromed hawse pipe is designed to accommodate varying sizes of shore power cables with the attached 30 or 50amp shore power plug cover...

Page 3: ...ble The CM 4 usually comes attached to it s own storage container to make installation as easy as possible You may also order the CM 4 with TV telephone cable installed instead of 30 amp shore power c...

Page 4: ...so be careful to remember that the selection of the hawse pipe location is in a large measure determined by the prop er location of the power unit and cable storage area Be sure that the hawse pipe s...

Page 5: ...limit switch by extending the wire to the relay box Fig 4 OTHER INSTALLATION OPTIONS Any number of mounting arrangements can be accomplished using the PVC pipe to remote mount the power unit or guide...

Page 6: ...gh a PVC pipe you are now ready to wire the Cablemaster to the boat s DC electrical system If the shore power cable is being direct ed vertically through PVC pipe see drawing below it is necessary to...

Page 7: ...limit swithch which is connected to the 1 and 2 terminals on the barrier strip is activated when the plug cover touch es the switch The out limit switch which is connected to the 3 and 4 terminals of...

Page 8: ...or in the appropriate hole with the optional bezel see accessories In each case the power switch must be protected by the neoprene cover to prevent the intrusion of moisture The relay box is mounted o...

Page 9: ...con nection to the electrical system E CABLE ADJUSTMENT Shore power cable diameters vary from one cable manufacturer to another the Cablemaster s main pulley is split in half and proper friction adjus...

Page 10: ...xes receptacles breakers and other enclosures in which electrical connections are made should be waterproof or be installed in a protected area Electricity enters the boat through the power cable The...

Page 11: ...l either no power or unit has power and does not respond Tripped breaker Power wire incorrectly connect ed to relay assembly Defective motor Defective relay box Reset breaker Replace relay assembly Wi...

Page 12: ...mp 220 v Adjustable 7 8 1 1 4 dia Length capacity Determined by size of storage location CM 7 DIMENSIONS 5 5 127 mm Hawse Pipe Flange Dim 5 x 6 1 2 3 1 2 89 mm 4 3 4 121 mm 9 3 4 248 mm 15 3 4 400 mm...

Page 13: ...DIMENSIONS Specifications Voltage Amperage Dimensions Weight Capacity Length of cable 12v DC or 24v DC 4 5 amps under load 5 1 2 L x 6 W x 10 H power unit only 9 lbs 30amp 110 volt cable 3 4 diameter...

Page 14: ...8 3 8 213 mm 4 102 mm SPECIFICATIONS Voltage 12v DC 24v DC available Current 7 11 Amps under load Weight 40 lbs Power unit 12 lbs Hawse pipe Cable size up to 2 gauge 5 conductor 100amp Adjustable 1 32...

Page 15: ...ASSEMBLY 50421 HINGE 50420 CAP RELAY ASSEMBLY 04034 12 24 VOLTS 70005 U BOLT 2X 65001 Spacer 50415 CHASSIS COVER 50414 CHASSIS 04812 IN LIMIT SWITCH ASSY incl switch 2 ft wire assy protective boot 048...

Page 16: ...mt Yellow or Purple ORANGE BLACK OFF OUT IN POWER SWITCH RED WHITE BLACK IN LIMIT SWITCH OUT LIMIT SWITCH M 12 or 24v MOTOR BATERY POSITIVE BATTERY NEGATIVE WHITE RED BLACK CABLEMASTER WIRING DIAGRAM...

Page 17: ...DINNING MARINE PRODUCTS INC for instructions concerning removal and shipping of the defective component Upon compliance of the foregoing procedure all warranted defects will be repaired or at GLENDINN...

Page 18: ...ge of transmitter Relay Unit required for addition of Remote on CM 4 models 85448 85424 85420 85421 POWER CABLE STORAGE CONTAINERS rotationally molded styrene containers used to store shore power cord...

Page 19: ...DOUS MISUSE CAN RESULT IN FIRE OR DEATH BY ELEC TRICAL SHOCK PLEASE READ CAREFULLY AND FOLLOW INSTRUCTIONS HAZARDS STATEMENT N OR SEND VIA FAX TO 843 399 5005 A cord reel marked for indoor use is to b...

Page 20: ...SML CMMAN PRINT DATE 06 08 740 CENTURY CIRCLE CONWAY SC 29526 8274 USA PRODUCT WARRANTY INFORMATION PLACE STAMP HERE Diameter 3 5 8 cut on outside of line Diameter 17 64 4 Plcs Hawse Pipe Template...

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