Gilera SATURNO BIALBERO 350, Workshop Manual

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SAFETY PROCEDURES 1 - 2
Whenever working with the engine running, never work in closed areas; always
have the area well ventilated due to the toxic gases (carbon monoxide) contained in
the exhaust.
The battery’s electrolyte contains sulphuric acid. Always protect the eyes, clothes
and skin. If electrolyte gets into the eyes, flush thoroughly and seek medical
assistance promptly.
Petrol is highly flammable and in certain conditions even explosive. Never smoke in
work areas; avoid sparks or flames.
The battery produces hydrogen which is highly explosive. Never smoke around a
battery and avoid sparks and flames, especially while charging.
MANTENANCE PROCEDURES 1 - 2
Always use original GILERA spare parts and recommended lubricants. The use of
non-original parts or parts not conforming to Gilera specifications may result in
damage to the motorcycle.
Always use the special tools designed specifically for this motorcycle.
Always use new gaskets, O-rings, split pins and safety plates when reassembling.
Always tighten nuts or bolts starting with those of greater diameter or found
internally; tighten in a diagonal sequence in 2 or 3 passes and to the recommended
torque unless otherwise noted.
Clean components with non-flammable solvents or at least solvents having a high
flash point. Lubricate working surfaces prior to reassembly.
After reassembly, make sure that all components are installed and operate properly.
Always use metric tools when working on this motorcycle; metric nuts and bolts are
not interchangeable with the British sizes. The use of either non-metric tools and/or
nuts and bolts may cause damage to the motorcycle.
Arrange all electrical wires as indicated in the “Cables and wire passage”
paragraph.
MODEL INDENTIFICATION 1 - 2
Frame and engine numbers are stamped on the Manufacturer’s plate (fig. 1). The
frame number is also stamped on the frame (fig. 2), and the engine number and
size are stamped on a plate found at the rear of the engine (fig. 3).
The carburettor part number is found on the side of the carburettor (fig. 4).
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