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CYLINDER HEAD VALVETRAIN
COMPONENTS 7 - 4
REASSEMBLY
Assemble in reverse order of disassembly. Pay close attention to the following
points:
Every component must be installed in the same position before it was
removed. This is most important for rocker arms, valves, spring retainer and
collets.
Do not mix the two camshaft pulleys: the one marked with an “S” is for
exhaust: the one marked with an “A” is for intake.
Oil all moving components before mounting.
There is no gasket between the cam cover and the head; use Loctite 574.
Always use new oil seals for both valve guides and camshafts (for the latter,
use special tool 19.1.20502, for the former use special tool 19.1.20503). Oil
the lip seal before mounting.
Install the head gasket; make sure the correct side is facing up. All contact
surfaces must be clean and in good condition (fig. 19).
Between head and cylinder there are four rubber anti vibration devises that are
Installed after positioning the head gasket.
The head bolts are tightened in an even and progressive fashion, using a
crossed diagonal sequence and to the prescribed torque.
TORQUE WRENCH SETTINGS
Camshaft pulley mounting screws * 30 Nm
Head mounting bolts 32 ÷ 35 Nm
Cam cover mounting screws 7 ÷ 9 Nm
* Always oil threads and washers
7 - 4
Summary of Contents for SATURNO BIALBERO 350
Page 1: ...WORKSHOP MANUAL SATURNO BIALBERO 350 500 ...
Page 7: ...MODEL IDENTIFICATION 1 2 1 2 2 ...
Page 13: ...CABLES AND WIRE PASSAGE 1 6 Point out the passage of each cable and wire figs 5 6 7 8 9 1 6 ...
Page 21: ...INTENTIONALLY BLANK ...
Page 23: ...MAINTENANCE 3 2 3 2 2 ...
Page 25: ...MAINTENANCE 3 3 3 3 2 ...
Page 27: ...MAINTENANCE 3 4 3 4 2 ...
Page 29: ...MAINTENANCE 3 5 3 5 2 ...
Page 31: ...MAINTENANCE 3 6 3 6 2 ...
Page 34: ...MAINTENANCE 3 8 3 8 2 ...
Page 35: ...SECTION 4 INTENTIONALLY BLANK ...
Page 39: ...ENGINE REMOVAL INSTALLATION 5 1 5 1 3 ...
Page 42: ...GENERATOR TIMING BELT GEARBOX SELECTOR 6 1 6 1 2 ...
Page 43: ...GENERATOR TIMING BELT GEARBOX SELECTOR 6 1 6 1 3 ...
Page 45: ...GENERATOR TIMING BELT GEARBOX SELECTOR 6 2 6 2 2 ...
Page 48: ...CYLINDER HEAD VALVETRAIN COMPONENTS 7 1 7 1 ...
Page 50: ...CYLINDER HEAD VALVETRAIN COMPONENTS 7 2 7 2 2 ...
Page 51: ...CYLINDER HEAD VALVETRAIN COMPONENTS 7 2 7 2 3 ...
Page 53: ...CYLINDER HEAD VALVETRAIN COMPONENTS 7 3 7 3 2 ...
Page 55: ...INTENTIONALLY BLANK ...
Page 57: ...CYLINDER PISTON 8 1 8 1 ...
Page 59: ...CYLINDER PISTON 8 2 8 2 2 ...
Page 61: ...CYLINDER PISTON 8 2 8 2 4 ...
Page 63: ...CLUTCH PRIMARY DRIVE OIL PUMP 9 1 9 1 ...
Page 65: ...CLUTCH PRIMARY DRIVE OIL PUMP 9 2 9 2 2 ...
Page 66: ...CLUTCH PRIMARY DRIVE OIL PUMP 9 2 9 2 3 ...
Page 69: ...CRANKCASE GEARBOX CRANKSHAFT COMPONENTS 10 10 1 ...
Page 71: ...CRANKCASE GEARBOX CRANKSHAFT COMPONENTS 10 10 2 2 ...
Page 77: ...FRONT WHEEL 12 12 1 ...
Page 79: ...FRONT WHEEL 12 12 2 2 ...
Page 81: ...FRONT WHEEL 12 12 2 4 ...
Page 85: ...SUSPENSION STEERING 13 13 1 ...
Page 87: ...SUSPENSION STEERING 13 13 2 2 ...
Page 89: ...SUSPENSION STEERING 13 13 3 4 ...
Page 91: ...INTENTIONALLY BLANK ...
Page 93: ...REAR SUSPENSION AND WHEEL 14 14 1 ...
Page 95: ...REAR SUSPENSION AND WHEEL 14 14 2 2 ...
Page 97: ...REAR SUSPENSION AND WHEEL 14 14 2 4 ...
Page 99: ...REAR SUSPENSION AND WHEEL 14 14 3 2 ...
Page 101: ...REAR SUSPENSION AND WHEEL 14 14 3 4 ...
Page 105: ...BRAKES 15 15 1 2 ...
Page 107: ...BRAKES 15 15 1 4 ...
Page 113: ...BATTERY CHARGING CIRCUIT 16 16 2 3 ...
Page 117: ...IGNITION SYSTEM 17 17 2 2 ...
Page 121: ...ELECTRIC STARTER 18 18 1 2 ...
Page 122: ...INTENTIONALLY BLANK ...
Page 125: ...SWITCHES HORN LIGHTS REAR MUDGUARD EXHAUST PIPE 19 19 1 2 ...
Page 128: ...SWITCHES HORN LIGHTS REAR MUDGUARD EXHAUST PIPE 19 19 2 3 ...
Page 131: ...TROUBLESHOOTING 20 20 1 ...
Page 132: ...TROUBLESHOOTING 20 20 2 1 Continued on page 20 2 2 ...
Page 133: ...TROUBLESHOOTING 20 20 2 2 Continued from page 20 2 1 ...
Page 134: ...TROUBLESHOOTING 20 20 3 ...
Page 136: ...CIRCUIT DIAGRAM 21 1 21 1 ...