Gilera Runner 125 Manual Download Page 5

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INDEX

VEHICLE......................................................................................

Dashboard................................................................................

Instruments...............................................................................

Digital lcd display...................................................................... 11

Setting the total and trip odometers...................................... 12
Setting the hour/minutes function.......................................... 13

Key switch................................................................................. 14

Locking the steering wheel.................................................... 14
Releasing the steering wheel................................................ 14

Switch direction indicators........................................................ 15
Horn button............................................................................... 15
Light switch............................................................................... 16
Start-up button.......................................................................... 16
The immobilizer system............................................................ 16

Keys...................................................................................... 17
Immobilizer device enabled indicator led.............................. 18
Operation............................................................................... 18
Programming the immobilizer system................................... 19

Fuel tank................................................................................... 20

Opening the saddle............................................................... 21

Identification.............................................................................. 21

USE..............................................................................................

Checks...................................................................................... 24
Refuelling.................................................................................. 24
Tyre pressure............................................................................ 26
Running in................................................................................. 27
Starting up the engine............................................................... 27
Difficult start up......................................................................... 28
Stopping the engine.................................................................. 30
Catalytic silencer....................................................................... 30
Automatic transmission............................................................. 31
Safe driving............................................................................... 32
Air conveyors............................................................................ 33

MAINTENANCE...........................................................................

Engine oil level.......................................................................... 36

Engine oil level check............................................................ 36
Warning light (insufficient oil pressure)................................. 37
Engine oil change.................................................................. 37

Hub oil level.............................................................................. 39
Tyres......................................................................................... 40
Spark plug dismantlement........................................................ 41
Removing the air filter............................................................... 42
Secondary air system............................................................... 43
Cooling fluid level...................................................................... 44
Checking the brake oil level...................................................... 46
Battery....................................................................................... 47

Use of a new battery............................................................. 48

Long periods of inactivity.......................................................... 49
Fuses........................................................................................ 50
Front light group........................................................................ 53

Headlight adjustment............................................................. 54

TECHNICAL DATA......................................................................

Toolkit....................................................................................... 72

SPARE PARTS AND ACCESSORIES........................................

Warnings................................................................................... 74

SCHEDULED MAINTENANCE....................................................

Summary of Contents for Runner 125

Page 1: ...rmation tips and precautions for using your vehicle It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new scooter and it will serve you well for a long time to come This booklet forms an integral part of the vehicle should the vehicle be sold it must be transferred to the new...

Page 2: ...regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre The booklet also contains instructions for simple repairs Any operations not specifically described in this booklet require the use of special tools and or particular technical knowledge to carry out these operations refer to any authorised Dealer or Service Centres 2 ...

Page 3: ...ging the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The signs that you see on this page are very important They are used to highlight parts of the booklet that should be read with particular care The different symbols are used to make each topic in the man...

Page 4: ...4 ...

Page 5: ... 30 Catalytic silencer 30 Automatic transmission 31 Safe driving 32 Air conveyors 33 MAINTENANCE 35 Engine oil level 36 Engine oil level check 36 Warning light insufficient oil pressure 37 Engine oil change 37 Hub oil level 39 Tyres 40 Spark plug dismantlement 41 Removing the air filter 42 Secondary air system 43 Cooling fluid level 44 Checking the brake oil level 46 Battery 47 Use of a new batter...

Page 6: ...Scheduled servicing table 76 6 ...

Page 7: ...Runner 125 Chap 01 Vehicle 7 ...

Page 8: ...Dashboard 01_01 01_01 8 1 Vehicle ...

Page 9: ...A Rear brake control B Turn indicator switch C Horn button D Lights switch E Instrument panel F Ignition switch G Starter button H Accelerator command I Front brake command Instruments 01_02 9 1 Vehicle ...

Page 10: ...rning light B Engine oil pressure warning light C Turn indicator warning light D Low fuel warning light E Coolant temperature too hot warning light F Immobiliser warning light G Digital display H Rpm indicator 10 1 Vehicle ...

Page 11: ...I MODE key L Set Button Digital lcd display 01_03 01_03 A Fuel level gauge B Coolant temperature gauge 11 1 Vehicle ...

Page 12: ... corresponds to the distance of the journey travelled since the device was last reset to zero The value can be reset to zero by pressing and holding for more than 3 seconds the SET B key 3 MAXIMUM SPEED the word MAX and km h or mph appear in ac cordance with the unit of measurement set The value shown corresponds to the maximum speed reached by the vehicle and can be reset to zero by pressing and ...

Page 13: ...e hour using the MODE A key When the SET B key is pressed again the figures which represent the minutes will begin to flash Set the minutes using the MODE A key Press the SET B key again for more than three seconds to exit the adjustment mode During the update process not pressing any buttons for an extended period auto matically end the process and the display will automatically show the modified...

Page 14: ...o start antitheft device disabled non extractable key seat can be opened To open the seat the key switch must be set to either the OFF or ON position Locking the steering wheel Turn the handlebar to the left as far as it will go turn the key to LOCK and remove the key CAUTION DO NOT TURN THE KEY TO LOCK OR KEY OFF WHILE RIDING Releasing the steering wheel Reinsert the key and turn it to OFF 14 1 V...

Page 15: ...ove lever B to 1 to switch on the right indicator lights move lever to 2 The lever automatically goes back to the central position and the indicators remain on To switch of the indicator lights move lever to 0 01_08 Horn button 01_08 Push the C button to sound the horn 15 1 Vehicle ...

Page 16: ...The immobilizer system In order to enhance theft protection the vehicle is equipped with a PIAGGIO IMMO BILIZER electronic engine locking device that is activated automatically when the ignition switch is removed Upon start up the PIAGGIO IMMOBILIZER system checks the starter key and only if this key is recognised will the Immobiliser system allow the vehicle to be started 16 1 Vehicle ...

Page 17: ...ed only in exceptional circumstances The key B a copy is supplied red in colour is for normal use and serves to engine start up unlock the fuel tank cap Together with the keys comes a CODE CARD which is imprinted with the mechanical code of the keys WARNING THE LOSS OF THE BROWN KEY PREVENTS LATER REPAIRS TO THE PIAG GIO IMMOBILIZER SYSTEM AND TO THE ENGINE CONTROL UNIT WARNING IT IS ADVISED THAT ...

Page 18: ...ted by the key If the code is not recognised turn the key first to OFF and then to ON if the block remains try again with the other brown key If the engine cannot be started contact an Authorised Service Centre which is provided with the electronic equipment re quired to detect and repair the system When additional keys are required please note that data storage up to 3 keys max must be done on al...

Page 19: ...N position After 1 3 seconds turn the key to OFF again and pull it out Intermediate step red key After extracting the brown key insert the red key within ten seconds and turn it im mediately to the ON position After 1 3 seconds turn the key to OFF again and pull it out Repeating this procedure respecting the indicated times a maximum of three red keys can be programmed Final step brown key After e...

Page 20: ...not start Insert the red key and start up again Check that engine starts WARNING IF THE ENGINE STARTS WITH THE BROWN KEY AND WITH A DISABLED TRANSPONDER OR IF DURING THE PROGRAMMING A WRONG STEP HAS BEEN CARRIED OUT IT IS NECESSARY TO REPEAT THE PROCESS FROM THE BEGINNING 01_15 Fuel tank 01_15 Tilt up the lock protection cover Insert the key and turn it counter clockwise then pull out the cover 20...

Page 21: ...n the chassis and on the en gine followed by a number They must be quoted when ordering spare parts We recommend that you check that the prefix and chassis number stamped on the vehicle correspond with those in the vehicle documents CAUTION PLEASE REMIND THAT ALTERING IDENTIFICATION REGISTRATION NUM BERS CAN LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC 21 1 Vehicle ...

Page 22: ...22 1 Vehicle ...

Page 23: ...Runner 125 Chap 02 Use 23 ...

Page 24: ... license plate light 5 The correct functioning of front and rear brakes 6 The oil level in the gearcase 7 Engine oil level 8 The coolant level 02_02 Refuelling 02_02 02_03 Fill the fuel tank with unleaded petrol A with an octane rating higher than 95 The system is equipped with a reserve warning light B and a fuel level indicator CAUTION SHUT OFF THE ENGINE BEFORE REFUELLING WITH PETROL PETROL IS ...

Page 25: ... RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE CAUTION IF ONLY THE FIRST AND THE LAST SEGMENTS OF THE FUEL LEVEL INDICA TOR FLASH CONTACT AN AUTHORISED SERVICE CENTRE TO CHECK THE INDICATOR WARNING DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY LACK OF FUEL CAN DAMAGE THE CATALYTIC CONVERTER Characteristic Fuel tank Plastic 8 5 l tank estimated value including the fuel reserve 1 7 l 25 2 Use ...

Page 26: ... PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW TYRES Front tyre Tubeless 120 70 14 55P Rear tyre Tubeless 140 60 13 63P TYRE INFLATION PRESSURE Front tyre pressure 1 8 bar Rear tyre pressure 2 2 bar 26 2 Use ...

Page 27: ...e engine is being started to start off from stationary position progressively twist the throttle grip The vehicle is equipped with a fuel pump and a starter that switch on automatically as soon as the engine is started In order to start the engine it is necessary to pull either the rear brake lever B or the front brake lever C before pressing the starting button A so as to disengage the safety swi...

Page 28: ...VERREVVING THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD Difficult start up If there is a problem you can follow the instructions below 1 If the engine is flooded Follow the same sequence of operations described above Fully accelerate and use the starter button alternating five seconds of rotation with five seconds of full throttle because the oper...

Page 29: ...un slightly above idle to ensure deep battery charge then turn off the engine b Turn off everything and turn the vehicle s key switch to OFF c Connect the positive terminal of the discharged battery to the positive terminal of the auxiliary battery and the negative terminal of the discharged battery to the negative terminal of the auxiliary battery d Try to start the scooter by alternating 5 secon...

Page 30: ...T STOP THE ENGINE IMMEDIATELY BUT LET IT RUN AT IDLE FOR A FEW SECONDS Catalytic silencer CAUTION TAMPERING WITH THE CATALYTIC SILENCER MAY CAUSE SEVERE DAMAGE TO THE ENGINE CAUTION WHEN PARKING THE VEHICLE DUE TO THE HIGH TEMPERATURES THE CAT ALYTIC CONVERTER CAN REACH ALWAYS BE CAREFUL THAT THE MUF FLER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS 30 2 Use ...

Page 31: ...ine speed and transmitted torque If you have to stop on an uphill slope traffic lights traffic jam etc only use the brake to keep the vehicle still leaving the motor running at idling speed Using the motor to keep the vehicle still can cause the clutch to overheat This problem is due to the friction of the clutch parts on the clutch bell It is therefore recommended to avoid conditions of prolonged...

Page 32: ...braking effect is initially lower Under these conditions it is a good idea to operate the brakes from time to time 4 Do not brake hard on a wet surface on dirt tracks or on any slippery road surface 5 If you have to brake use both brakes in order to divide the braking action between both wheels 6 Avoid starting off by mounting the vehicle while it is still resting on its stand In any case the rear...

Page 33: ...F AND FOR OTHERS CAUTION ANY ELABORATION THAT MODIFIES THE VEHICLE S PERFORMANCES SUCH AS TAMPERING WITH ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBID DEN BY LAW AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING 02_10 Air conveyors 02_10 The vehicle is equipped with 2 air vents designed to draw hot air coming from the radiator to the rider to make riding in ...

Page 34: ...34 2 Use ...

Page 35: ...Runner 125 Chap 03 Maintenance 35 ...

Page 36: ...r equipped with an oil pressure warning light on the instrument panel 03_01 Engine oil level check 03_01 Every time the vehicle is used visually inspect the level of the engine oil when the engine is cold after completely unscrewing the oil cap dipstick The oil level should be somewhere between the MAX and MIN index marks on the level rod A during the oil check the vehicle must be resting on its c...

Page 37: ...ery 6 000 km by an Authorised Piaggio Service Centre The engine should be emptied by draining the oil from the drainage plug B of the gauze filter on the flywheel side In order to facilitate the oil drainage loosen the cap dipstick Since a certain quantity of oil still remains in the circuit filling must be done with approx 600 650 cm of oil through the cap A Then start up the scooter leave it run...

Page 38: ... CENTRE WHICH IS EQUIP PED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE Recommended products eni i Ride PG 5W 40 Synthetic based lubricant for high performance four stroke engines JASO MA MA2 API SL ACEA A3 Characteristic Engine oil Capacity 1 1 lt dry 1 0 l oil filter change 38 3 Maintenance...

Page 39: ... RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH THE IN ADEQUATE LUBRICANTS ACCELERATES WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL REPLACEMENT CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY N B THE NOTCHES ON THE HUB...

Page 40: ...NORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS TYRES Front tyre Tubeless 120 70 14 55P 40 3 Maintenance ...

Page 41: ...spark plug shielded cap and remove the plug with the box spanner sup plied To reinstall it screw in the spark plug by hand setting it at the necessary angle Use the wrench only to fasten it Carefully reinsert the screening hood When refitting use caution while inserting the passenger footrest in its hole in side panel then tighten the four screws manually CAUTION FOLLOW THESE PROCEDURES VERY CAREF...

Page 42: ...R 8 EB Spark plug electrode distance 0 7 mm 0 8 mm 03_12 Removing the air filter 03_12 Proceed as follows Loosen the 9 clamping screws and remove the air filter cover Remove the filter element and clean it with water and shampoo then dry it with a clean cloth and slight blows of compressed air Finally immerse it in a mixture con taining 50 of oil of the recommended type and 50 of petrol Gently squ...

Page 43: ...dary air system 03_13 03_14 In order to reduce polluting emissions the vehicle is furnished with a catalytic con verter in the muffler To facilitate the catalytic process a further quantity of previously filtered air is brought in through the exhaust duct on the head by the secondary air system SAS This system allows more oxygen to be added to the unburned gases before reaching the catalytic conve...

Page 44: ...t When warning light B lights up the icon and the bars start flashing if this is the case stop the engine and let it cool off then check the fluid level If the fluid level is correct contact an Authorised Piaggio Service Centre to find the fault that caused the system to fail The fluid level check must be carried out when the engine is cold first after the first 1000 km and every 5000 km thereafte...

Page 45: ...RISK OF SCALDING DO NOT UNSCREW THE EXPANSION TANK COVER WHILE THE ENGINE IS STILL HOT CAUTION IN ORDER TO AVOID HARMFUL FLUID LEAKS WHILE DRIVING IT IS IMPOR TANT TO MAKE SURE THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE CAUTION IF THE FIRST AND THE LAST SEGMENTS OF THE COOLANT LEVEL INDICA TOR FLASH CONTACT AN AUTHORISED SERVICE CENTRE TO CHECK THE INDICATOR IF THE FIRST AND THE LAST SEGMENTS ...

Page 46: ...e MIN level when it is fully empty the level of fluid in the reservoir is below the MIN level The brake fluid level may fall due to wear on the brake pads In case the pad wear is below the minimum mark contact an Authorised Service Centre to have the braking system thoroughly checked If you need to top up the level follow the steps listed below Remove the front handlebar cover remove the two screw...

Page 47: ... MENTIONED FLUID EVERY 2 YEAR NEVER USE BRAKE FLUID CON TAINED IN CONTAINERS WHICH ARE ALREADY OPEN OR PARTIALLY USED 03_20 Battery 03_20 03_21 The saddle should be lifted in order to reach the battery Loosen the four clamping screws A fitted on the cover To remove the battery disconnect the positive and negative cables from the vehicle s system The battery is the electrical device that requires t...

Page 48: ...IED OUT IN COMPLIANCE WITH REGULA TIONS IN FORCE 03_22 03_23 Use of a new battery 03_22 03_23 If refitting or newly installing a battery it is necessary to pass the positive and negative cables to the sides of the battery and then connect then to the terminals as shown in the diagram 48 3 Maintenance ...

Page 49: ...keeps all the engine components as well as the battery in good working order Take your vehicle to a garage as indicated in the Vehicle not used for extended periods section to have the battery removed Have the battery cleaned charged fully and stored in a dry ventilated place Recharge at least once every two months N B THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1 10 OF THE RATED CAPACITY ...

Page 50: ...lows again after it has been replaced contact an Authorised Piaggio Service Centre to look for the reason that may have caused the failure Do not sub stitute the fuse with any alternative form of conductor CAUTION BEFORE REPLACING THE BLOWN FUSE SEARCH AND SOLVE THE PROBLEM THAT CAUSED IT TO BLOW NEVER TRY TO REPLACE A BLOWN FUSE WITH A FUSE OF A DIFFERENT RATING THAN THAT SPECIFIED OR USING OTHER...

Page 51: ...circuits High and low beam light bulbs Location battery compartment Fuse No 3 Position on fuse box 3 Capacity 7 5 A Protected circuits Stop light bulbs engine start up control horn instrument panel Location battery compartment Fuse No 4 Position on fuse box 4 Capacity 3A Protected circuits Front and rear tail light bulbs and license plate light Location battery compartment 51 3 Maintenance ...

Page 52: ... Quantity 1 Front tail light bulb Type All glass Power 12V 3W Quantity 2 Front turn indicator light bulb Type Spherical Power 12V 10W Quantity 1 RHS 1 LHS Rear turn indicator light bulb Type Spherical Power 12V 10W Quantity 1 RHS 1 LHS Stop light bulb Type SPHERICAL Power 12V 10W Quantity 2 52 3 Maintenance ...

Page 53: ...n the corresponding lateral notch being careful not to scratch the paint Then loosen the screw A underneath and lift up the front shield centre cover Then follow this procedure High and low beam bulb 1 remove the rubber cover B take hold of the bulb holder and rotate it up wards by 30 2 disconnect the bulb connector and change the bulb Tail lights 1 remove the rubber bulb holder C from its housing...

Page 54: ... headlight and check that the borderline of the projected light beam on the screen is not lower than 9 10 of the distance from the ground to the centre of vehicle headlamp and higher than 7 10 3 Otherwise regulate the headlamp by adjusting the screw A which can be reached after having removed the Piaggio shield cover N B THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE GARDING MAXIMUM A...

Page 55: ...of the front indicators remove the entire light by removing the fixing screw A remove the rubber cover B and remove the bulb holder C from its housing press the bulb slightly turn it about 30 and then extract it Follow the process in reverse order to refit 55 3 Maintenance ...

Page 56: ...m the head lamp remove the bulb and replace it with a new one Stop light bulbs centre In order to access the stop lights it is necessary to remove the rear light by unscrewing the four fixing screws C on the transparent headlamp support then rotate the burnt bulb 30 in an anticlockwise direction remove it and replace it WARNING IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS THIS DOES NO...

Page 57: ... indicators 03_37 Unscrew the screw A on the back of the turn indicator and remove the protective glass Hold the bulb gently and make a 30º anticlockwise turn then remove it from the support and replace it 57 3 Maintenance ...

Page 58: ...r screw A located on the carburettor To do this you must lift the seat remove the access door on the bottom of the helmet compartment by unscrewing the fives screws B Idle adjustment must be carried out with the rear wheel lifted off the ground vehicle resting on centre stand and with a hot engine Screw or unscrew the knob type head screw until the engine idles smoothly i e without the rear wheel ...

Page 59: ...aracteristic Idle speed 1650 100 rpm 03_43 Front and rear disc brake 03_43 03_44 The brake disc and pad wear is automatically compensated therefore it has no effect on the functioning of the front and rear brakes For this reason it is not necessary to adjust the brakes An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or an irregular brake operation ...

Page 60: ...FTER FITTING NEW BRAKE PADS DO NOT USE THE VEHICLE UNTIL YOU HAVE ACTIVATED THE BRAKE LEVER REPEATEDLY TO POSITION THE PADS AND RESTORE THE LEVER STROKE TO ITS CORRECT POSITION CAUTION BRAKING SHOULD BEGIN AFTER ABOUT 1 3 OF THE BRAKE LEVER STROKE CAUTION THE PRESENCE OF SAND MUD SNOW MIXED WITH SALT ETC ON THE ROAD CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS IN OR DER TO AVOID THIS WE RECOM...

Page 61: ...ton at the bottom dead centre position remove the spark plug and pour 1 2 cm of recommended oil through its opening Press the engine start pedal 3 or 4 times letting the engine perform a few revolutions slowly then replace the spark plug 3 Drain off all the vehicle fuel spread antirust grease on the unpainted metal parts keep the wheels off the ground by resting the chassis on two wooden wedges 4 ...

Page 62: ...g CAUTION DETERGENTS POLLUTE WATER THEREFORE THE VEHICLE SHOULD BE WASHED IN AN AREA EQUIPPED FOR THE COLLECTION AND PURIFICATION OF THE LIQUIDS USED WARNING NEVER WASH THE VEHICLE UNDER DIRECT SUNLIGHT ESPECIALLY IN SUM MER WHEN THE BODYWORK IS STILL HOT AS THE CAR SHAMPOO MAY DRY BEFORE BEING RINSED OFF AND COULD DAMAGE THE PAINTWORK NEVER USE RAGS SOAKED IN PETROL OR DIESEL OIL TO CLEAN THE PAI...

Page 63: ...L IF AN ANTISTATIC CLOTH IS NOT USED BLACK LINES MAY APPEAR ON THE DISPLAY BUT THESE SHOULD DISAPPEAR QUICKLY AFTER THE ENGINE IS SWITCHED ON AND OFF A FEW TIMES IN NORMAL USE Troubleshooting DIFFICULT STARTING No fuel in tank Refuel Filters jets or carburettor body dirty or clogged Contact an Authorised Service Centre Flat battery Charge the battery max current equal to 1 10 of the battery capaci...

Page 64: ...etal brush or an emery cloth Check the spark plug insulator Replace the spark plug if the insulator is cracked or broken If the spark plug is in good conditions contact an Authorised Service Centre LACK OF COMPRESSION Spark plug loose Loose cylinder head worn piston retaining rings Contact an Authorised Service Centre HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty Clean with wate...

Page 65: ...T SUSPENSION Oil leak worn limit switch bumpers worn shock absorber attachment points Contact an Authorised Service Centre AUTOMATIC TRANSMISSION PROBLEMS Deteriorated roller housing or belt Contact an Authorised Service Centre INCREASED EXHAUST NOISE Deterioration of the SAS system and or of the tab Contact an Authorised Service Centre 65 3 Maintenance ...

Page 66: ...STAND DOES NOT RETURN TO POSITION Presence of dirt Clean and grease STARTER LEVER DOES NOT RETURN TO CORRECT POSITION Presence of dirt Clean and grease 66 3 Maintenance ...

Page 67: ...Runner 125 Chap 04 Technical data 67 ...

Page 68: ...04_01 68 4 Technical data ...

Page 69: ...spension hydraulic double acting telescopic fork with 35 mm stems Rear suspension With coaxial spring and hydraulic shock absorber Chassis to engine support with swinging arm Front brake Ø 240 mm disc brake vehicle LHS with hydraulic control activated by handlebar right lever Rear brake Ø 220 mm disc brake with twin plunger calipers with hydraulic control by a handlebar left lever Wheels Light all...

Page 70: ...ignition advance before TDC 125 Variable Idle speed 1650 100 rpm Max power 11 0 kW at 9 750 rpm MAX torque 12 0 Nm at 8000 rpm DEPRESSION CARBURETTOR KEIHIN CVK 30 Spark plug CHAMPION RG 4HC NGK CR 8 EB Fuel system with unleaded petrol carburettor and electrical pump Timing system single overhead camshaft driven by a chain on the left hand side 4 valves three arm rocking lever with set screw 70 4 ...

Page 71: ...r with a built in AT coil and variable advance Air filter Sponge soaked in a mixture 50 SELENIA Air Filter Oil and 50 unleaded petrol Exhaust silencer Absorption type with a catalytic converter and a system of air intake to reduce polluting emissions CAPACITIES Fuel tank Plastic 8 5 l tank estimated value including the fuel reserve 1 7 l Engine oil Capacity 1 1 lt dry 1 0 l oil filter change Rear ...

Page 72: ...04_02 Toolkit 04_02 Wrenches socket wrench 16 mm a double ended screwdriver a shock absorber wrench The tools are stored under the seat in an appropriate container 72 4 Technical data ...

Page 73: ...Runner 125 Chap 05 Spare parts and accessories 73 ...

Page 74: ...S TO EXPIRE CAUTION PIAGGIO GILERA MARKETS ITS OWN LINE OF ACCESSORIES WHICH ARE COVERED BY A MANUFACTURER S WARRANTY ON THE BASIS OF THEIR USE IT IS THEREFORE ABSOLUTELY NECESSARY TO CONTACT AN AU THORISED PIAGGIO GILERA DEALER OR SERVICE CENTRE TO CHOOSE THEM AND HAVE THEM CORRECTLY ASSEMBLED THE USE OF NON ORIGI NAL ACCESSORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE AND REDUCE S...

Page 75: ...Runner 125 Chap 06 Scheduled maintenance 75 ...

Page 76: ...cle serviced to the prescribed intervals of time even if you have not reached the predicted mileage Punctual vehicle servicing is necessary for the correct use of the guarantee For any further information concerning Warranty procedures and Scheduled Maintenance please refer to the Warranty Booklet MAINTENANCE TABLE km x 1 000 1 6 12 18 24 30 36 42 48 54 60 Driven pulley roller casing L L L L L Saf...

Page 77: ...eed rollers I I I R I I I R I I Tyre pressure and wear I I I I I I I I I I I Vehicle road test I I I I I I I I I I I Radiator external cleaning I I I Idle speed A A A A A A Odometer gear L L Suspension I I I I I Steering A A A A A A Transmission L L L L L I CHECK AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE Clean the SAS air filter every 2 years Check l...

Page 78: ...A T A 2 I M D G class 2 UN 1950 Page 9022 EM 25 89 AGIP GREASE SM 2 Gray black smooth textured lithium grease containing molybdenum disulphide AGIP BRAKE 4 Brake fluid Synthetic fluid SAE J 1703 FMVSS 116 DOT 3 4 ISO 4925 CUNA NC 956 DOT 4 AGIP GREASE PV2 Ivory smooth textured slightly stringy anhydrous calcium base grease TL 9150 066 symbol NATO G 460 MONTBLANC MOLYBDENUM GREASE Grease with molyb...

Page 79: ...Horn 15 Hub oil 39 I Identification 21 Immobilizer 16 18 19 K Key switch 14 Keys 17 L Light switch 16 M Maintenance 35 75 Mirrors 58 P Puncture 61 R Refuelling 24 S Saddle 21 Scheduled maintenance 75 Spark plug 41 Start up 16 Switch 14 16 T Tank 20 Technical Data 67 Toolkit 72 Transmission 31 Turn indicators 57 Tyre pressure 26 Tyres 40 V Vehicle 7 62 79 ...

Page 80: ... changes to components parts or accessories which it considers necessary to improve the product or which are required for manufacturing or construction reasons Not all versions models shown in this publication are available in all countries The availability of each model should be checked at the official PIAGGIO sales network Copyright 2012 Piaggio C S p A All rights reserved Reproduction of this ...

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Gilera Runner 125, Manual

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