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Gifas-electric CircLED, Installation Instructions Manual

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Gifas-electric CircLED Installation Instructions Manual Download Page 12

TrafficLED / CircLED

 

 

Seite 12 / 22 

Created 

15.06.2015 

chal 

Modified 

04.10.2017 

roen 

Object-ID 

989827 

Place installation socket  

Pass the corrugated tube into the pipe connection nip-
ple. 
Use  installation  gauge  to position  and  align  the  Traf-
ficLED. 
Cement the installation socket with mortar. 

 

Hint 

The length of the installation gauge may be too short 
and must be applied crosswise. 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.2.3 

 Cabling 

Pull the cable into the corrugated tube, and fit a loop for the connection in the ground box.

 

 

mortar 

mortar

 

Summary of Contents for CircLED

Page 1: ...ted 15 06 2015 chal Modified 04 10 2017 roen Object ID 989827 TrafficLED CircLED Installation instructions VERSION MODIFICATIONS 1 0 First edition 1 1 Editorial changes 1 2 Supplement installation with pipe laying and levelling console ...

Page 2: ...llation instructions TrafficLED 6 3 1 Installation into existing ground covering directly with system cable 6 3 2 Installation with pipe laying 10 3 2 1 Variants in existing ground covering 10 3 2 2 Variant on foundation ground 11 3 2 3 Cabling 12 Installation conditions Traffic CircLED with leveling support 13 4 1 Selecting the levelling range 13 4 2 Installation instructions for the levelling co...

Page 3: ...tactness of the product and or could constitute a source of danger The manufacturer rejects any liability for damage which has been caused by incorrect or non intended use of the product In countries which do not belong to the European Community the national legal reference regulations as well as the standards and regulations applicable in these countries have to be observed for warranty of a corr...

Page 4: ... The road surface must have the necessary depth and stability so that the TrafficLED can withstand the traffic load The mounting socket must be installed firmly in the roadway If the asphalt moves the socket may have to be placed again The surface around the light must be flat the socket installed must not protrude The upper part of TrafficLED only protrudes 4 mm CircLED 3 5 mm above the roadway I...

Page 5: ...TrafficLED CircLED Seite 5 22 Created 15 06 2015 chal Modified 04 10 2017 roen Object ID 989827 Gauge TrafficLED Item no 143015 Gauge CircLED Item no 174536 2 2 TrafficLED 2 3 CircLED ...

Page 6: ...with the appropriate diameter For short distances mill the groove and check the width and depth correcting if necessary Finish milling the groove Depth 60mm 5mm Width 11mm for round cables of diameter Ø 8 6mm Item no 036352 6mm for system cable with width of 5 25mm Item no 115788 For 11mm clamping profile Use a groove miller with an 11mm 1mm milling blade adjust the depth to 60mm 5mm For short dis...

Page 7: ... loops until the cable is fully in serted into the groove Tighten the threaded cable glands Thread the cable into the installation box as shown in the picture loop length at least 30cm Tighten the threaded cable glands with a spanner SW17 Place the installation guide Remove the installation box from the hole Place the installation guide on the installation box so that the two square rods point in ...

Page 8: ...into the groove If the cable inlet permits align the square rods of the in stallation guide precisely in the desired direction of light emission and insert them into the mortar until they rest flush on the road Hint If necessary apply weight to the cemented box to ensure level installation Check the alignment After the mortar has dried unscrew the installation guide and check whether the installat...

Page 9: ...n dust free and dry groove and fill in with hot bitumen flush to the surface for 11mm clamping profile Place the clamping profile into the dust free and dry groove flush to the surface The clamping profile is suitable for permanent drive over Preparing the installation box connections Once the mortar has fully hardened clean the edge of the installation box and the immediate surroundings then re m...

Page 10: ...light Article Item no 167067 With single pipe connection TrafficLED Item no 167065 with double pipe connection TrafficLED 3 2 1 Variants in existing ground covering Drilling core hole Drill core hole with a diameter of 150 mm 5 0 mm and a depth of 90 mm 5 0 mm Break out drill hole and check depth Milling groove Use a grooving cutter with the corresponding diameter Mill a groove for a short distanc...

Page 11: ... to position and align TrafficLED Use mortar to cement the installation socket and corru gated tube 3 2 2 Variant on foundation ground Preliminary work laying pipe Leave out position of installation socket approx 300 x 150 x 90 mm Lay corrugated tube diam 21 2 mm on the founda tion ground partially attach and pull through opening Caution When the pipe has to be covered with as phalt the pipe has t...

Page 12: ...e into the pipe connection nip ple Use installation gauge to position and align the Traf ficLED Cement the installation socket with mortar Hint The length of the installation gauge may be too short and must be applied crosswise 3 2 3 Cabling Pull the cable into the corrugated tube and fit a loop for the connection in the ground box mortar mortar ...

Page 13: ...nge The levelling console can be used for 2 different height adjustment ranges Adjustment range TrafficLED 85 113mm CircLED 74 102 mm Place the retaining plate with the brackets facing up on the black marking light base Adjustment range TrafficLED 113 168mm CircLED 102 157mm Place the retaining plate with the brackets facing down on the black marking light base Ring of CircLED not present ...

Page 14: ...ate from below Insert the 3 levelling nuts into the slots of the retaining plate brackets and position them over the base plate us ing the 3 threaded rods Screw the 3 levelling nuts uniformly onto the threaded rods Place the spacer plate and pipe clamps on the retaining plate and lightly screw in two M4x12mm screws by hand Do this on both sides in the case of continuous wiring Distance plate conne...

Page 15: ...nts and drill appropriate mounting holes for the dowels Fasten the levelling console Screw the console onto the surface using 4 screws max screw diameter 6 0mm In the picture additional spacers had to be attached in order to reach the level of the road Level the installation box Adjust the 3 levelling nuts uniformly until the upper edge of the alignment ring is precisely at the level of the finish...

Page 16: ...e pulled into the empty pipe before cementing the coating Thus the cables can be pulled in easily without prob lems Connect the base boxes with the installation pipes according to the plan Ensure that the pipes are securely attached and are not bent Aligning the TrafficLED light beam The installation box is preassembled in such a way that the light emission can be selected precisely at a 0 or 90 a...

Page 17: ...on box only slightly Place the alignment guide fit the screw heads into the slots and turn the alignment ring into the desired posi tion Remove the guide carefully and tighten the 4 screws Preparing the cables strands Pull the cable loop from the installation box and cut it so that 2 pieces of cable of about 15cm remain Strip the cable up to about 5cm from the threaded cable gland ...

Page 18: ...ng gel components are thoroughly mixed in the ratio 50 50 The installation box is then filled with approx 150 ml and has to be closed in liquid condi tions Install the TrafficLED top Grease the o ring seal and screws with waterproof du rable lubricant before inserting the top part Place the top part of the TrafficLED on the adjustment ring and press into the installation box Hazard Do not pinch th...

Page 19: ...odified 04 10 2017 roen Object ID 989827 TrafficLED CircLED Before setting the screws have to be greased with a watertight durable lubricant First slightly tighten all four cover screws uniformly and crosswise then tighten them with a torque of 7Nm Finished ...

Page 20: ...Created 15 06 2015 chal Modified 04 10 2017 roen Object ID 989827 Removing the TrafficLED top 5 1 Procedure when removing Uniformly and completely loosen the 4 screws Remove the 4 screws Uniformly pry out the top using the two slots ...

Page 21: ...s ture To do this always use the V4A blank cover grease the O ring seal and screws before installation Hint Cars should never drive over an installation box without a cover When installing again it is imperative that new clamps and a new O ring seal is used In the process the socket has to be dry on the inside Before setting the screws have to be greased with a watertight durable lubricant First o...

Page 22: ...H 9424 Rheineck 49 2137 105 0 39 58 497 82 11 43 6225 7191 0 41 71 886 44 44 49 2137 105 230 39 58 493 99 24 43 6225 7191 561 41 71 886 44 49 www gifas de www gifas it www gifas at www gifas ch verkauf gifas de info gifas it office gifas at info gifas ch 6 2 Imprint GIFAS ELECTRIC GmbH CH 9424 Rheineck www gifas ch Technical changes and errors reserved These installation instructions are the prope...

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