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GIANT INDUSTRIES LIMITED WARRANTY

Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from
defects in workmanship and material as follows:

1.

For portable pressure washers and car wash applications, the discharge manifolds
will never fail, period. If they ever fail, we will replace them free of charge. Our other
pump parts, used in portable pressure washers and in car wash applications, are
warranted for five years from the date of shipment for all pumps used in NON-SALINE,
clean water applications.

2.

One (1) year from the date of shipment for all other Giant industrial and consumer
pumps.

3.

Six (6) months from the date of shipment for all rebuilt pumps.

4.

Ninety (90) days from the date of shipment for all Giant accessories.

This warranty is limited to repair or replacement of pumps and accessories of which the  manufacturer’s
evaluation shows were defective at the time of shipment by the manufacturer.  The following items
are NOT covered or will void the warranty:

1.

Defects caused by negligence or fault of the buyer or third party.

2.

Normal wear and tear to standard wear parts.

3.

Use of repair parts other than those manufactured or authorized by Giant.

4.

Improper use of the product as a component part.

5.

Changes or modifications made by the customer or third party.

6.

The operation of pumps and or accessories exceeding the specifications set forth
in the Operations Manuals provided by Giant Industries, Inc.

Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those
products returned freight prepaid to Giant Industries which are deemed to be defective due to
workmanship or failure of material.  A Returned Goods Authorization (R.G.A.) number and completed
warranty evaluation form is required prior to the return to Giant Industries of all products under
warranty consideration.  Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.

Repair or replacement of defective products as provided is the sole and exclusive remedy provided
hereunder and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES,
OR EXPENSES, INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR
INDIRECTLY ARISING FROM THE SALE OR USE OF THIS PRODUCT.

THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR
REPRESENTATION, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WAR-
RANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH
WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED BY THE MANUFACTURER.

3/05 P200A-3100_5100.PMD

GIANT INDUSTRIES, INC., 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio  43607
PHONE (419) 531-4600, FAX (419) 531-6836, www.giantpumps.com

 

Copyright 2005 Giant Industries, Inc.

Summary of Contents for P200A-3100 Series Repair and

Page 1: ...ouble Shooting Guide Recommened Spare Parts List page 14 Dimensions page 15 Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Series P200A 31...

Page 2: ...before operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crankcase...

Page 3: ...a 1725 RPM motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then sel...

Page 4: ...00 PSI 2000 PSI 7 75 5 25 1725 2 1 1 2 1 7 2 2 2 5 2 9 7 75 6 50 1450 2 6 1 4 2 2 2 7 3 0 3 6 7 75 7 25 1750 3 4 1 9 2 8 3 5 4 0 4 7 P218A 3100 5100 PULLEY SELECTION HORSEPOWER REQUIREMENTS PULLEY INF...

Page 5: ...rrect nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the p...

Page 6: ...size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the pump power req...

Page 7: ...ific pump horse power requirements use the following formula HP GPM X PSI 1450 Intermittent duty only U S Metric 1750 RPM Ratings 2 34 GPM 2000 PSI 8 9 LPM 137 bar 3450 RPM Ratings 4 2 GPM 2000 PSI 15...

Page 8: ...ompute specific pump horse power requirements use the following formula HP GPM X PSI 1450 U S Metric 1750 RPM Ratings 2 1 GPM 2000 PSI 8 0 LPM 137 bar 3450 RPM Ratings 3 8 GPM 2000 PSI 14 4 LPM 137 ba...

Page 9: ...operate beyond one or more of the limits specified above Specifications Model P230 3100 5100 U S Metric 1750 RPM Ratings 1 1 GPM 2000 PSI 4 2 LPM 137 bar 3450 RPM Ratings 2 05 GPM 2000 PSI 7 8 LPM 13...

Page 10: ...10 Exploded View P200A 3100 5100 Series...

Page 11: ...d 3 24 07904 Pressure Ring 3 25 08445 0100 Weep Return Ring 316 S S 3 26 06582 3000 Valve Casing 3100 pumps 1 26 06582 5000 Valve Casing 5100 pumps 1 27 07849 0100 Valve Seat 6 28 07491 0100 Valve Pla...

Page 12: ...leeve 23 from the valve casing 26 Remove the rear v sleeve 23A from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged su...

Page 13: ...cting rods 2 Replace left and right side bearings 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase...

Page 14: ...f pump for restrictions Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings Refill c...

Page 15: ...15 P200A 3100 5100 DIMENSIONS INCHES mm...

Page 16: ...ifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability u...

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