background image

7

NOTE:

In order to drive the pump from the side opposite the present shaft extension, simply
remove the valve casing from the crankcase and rotate the pumps 180 degrees to the
desired position.  Be certain to rotate the seal case (item #20) as well, so that the weep
holes are down at the six o'clock position.  Exchange the oil fill and the oil drain plugs,
also.  Refer to the repair instructions as necessary for the proper assembly sequence.

Specifications

Model P221A-3100/5100

Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.

HORSEPOWER RATINGS:
The rating shown are the power

requirements for the pump.  Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.

We recommend a 1.15 service factor

be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:

HP = (GPM X PSI) / 1450

*Intermittent duty only

U.S.

(Metric)

1750 RPM

+

Ratings ................................................... 2.34 GPM @ 2000 PSI ............ (8.9 LPM @ 137 bar)
3450 RPM

+

Ratings ................................................... 4.2 GPM @ 2000 PSI .............. (15.9 LPM @ 137 bar)
Inlet Pressure ......................................... -4.35 to 140 PSI ....................... (-0.3 to 10 bar)
RPM .......................................................................................................... Up to 3450 RPM
Plunger Diameter ................................... 0.71” ......................................... 18mm
Stroke ..................................................... 0.28” ......................................... 7.0mm
Temperature of Pumped Fluids ............. Up to 160

F ............................. (71

o

C)

Inlet Ports (P221A-3100) .......................................................................... (2) 3/8” BSP
Inlet Ports (P221A-5100) .......................................................................... (2) 1/2” BSP
Discharge Ports ......................................................................................... (2) 3/8" BSP
Shaft Rotation ........................................................................................... Top of Pulley Towards Fluid End
Crankshaft Diameter ................................................................................ 24mm
Key Width ................................................................................................. 8mm
Shaft Mounting ......................................................................................... Right Side Facing Manifold
Weight .................................................... 11 lbs. 11oz. ............................. (5 kg)
Crankcase Oil Capacity ......................... 7.5 fl.oz. ................................... (0.2 liter)
Extended Crankcase Oil Capacity ......... 9.0 fl.oz. ................................... (0.3 liter)
Volumetric Efficiency @ 1750 RPM ....................................................... 0.95
Volumetric Efficiency @ 3450 RPM ....................................................... 0.87
Mechanical Efficiency @ 1750 RPM ...................................................... 0.86

+

Positive inlet pressure required

P221-3100/5100 HORSEPOWER 

REQUIREMENTS

RPM GPM 1000 PSI 1500 PSI 2000 PSI

250

0.3

0.2

0.3

0.5

500

0.7

0.5

0.7

0.9

1000

1.3

0.9

1.4

1.8

1450

1.9

1.3

2.0

2.7

1750

2.3

1.6

2.4

3.2

3000

3.7

2.5

3.8

5.0

3200

3.9

2.7

4.0

5.4

3450

4.2

2.9

4.3

5.8

Summary of Contents for P200A-3100 Series Repair and

Page 1: ...ouble Shooting Guide Recommened Spare Parts List page 14 Dimensions page 15 Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Series P200A 31...

Page 2: ...before operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crankcase...

Page 3: ...a 1725 RPM motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then sel...

Page 4: ...00 PSI 2000 PSI 7 75 5 25 1725 2 1 1 2 1 7 2 2 2 5 2 9 7 75 6 50 1450 2 6 1 4 2 2 2 7 3 0 3 6 7 75 7 25 1750 3 4 1 9 2 8 3 5 4 0 4 7 P218A 3100 5100 PULLEY SELECTION HORSEPOWER REQUIREMENTS PULLEY INF...

Page 5: ...rrect nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the p...

Page 6: ...size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the pump power req...

Page 7: ...ific pump horse power requirements use the following formula HP GPM X PSI 1450 Intermittent duty only U S Metric 1750 RPM Ratings 2 34 GPM 2000 PSI 8 9 LPM 137 bar 3450 RPM Ratings 4 2 GPM 2000 PSI 15...

Page 8: ...ompute specific pump horse power requirements use the following formula HP GPM X PSI 1450 U S Metric 1750 RPM Ratings 2 1 GPM 2000 PSI 8 0 LPM 137 bar 3450 RPM Ratings 3 8 GPM 2000 PSI 14 4 LPM 137 ba...

Page 9: ...operate beyond one or more of the limits specified above Specifications Model P230 3100 5100 U S Metric 1750 RPM Ratings 1 1 GPM 2000 PSI 4 2 LPM 137 bar 3450 RPM Ratings 2 05 GPM 2000 PSI 7 8 LPM 13...

Page 10: ...10 Exploded View P200A 3100 5100 Series...

Page 11: ...d 3 24 07904 Pressure Ring 3 25 08445 0100 Weep Return Ring 316 S S 3 26 06582 3000 Valve Casing 3100 pumps 1 26 06582 5000 Valve Casing 5100 pumps 1 27 07849 0100 Valve Seat 6 28 07491 0100 Valve Pla...

Page 12: ...leeve 23 from the valve casing 26 Remove the rear v sleeve 23A from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged su...

Page 13: ...cting rods 2 Replace left and right side bearings 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase...

Page 14: ...f pump for restrictions Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings Refill c...

Page 15: ...15 P200A 3100 5100 DIMENSIONS INCHES mm...

Page 16: ...ifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability u...

Reviews: