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13.  Press seal sleeve assembly 

into the crankcase (1) and 

seat firmly. 

14. Place entire manifold/seal 

sleeve assembly over the 

studs (49) and push firmly until 

seated against the crankcase. 

17. Replace plug with O-ring (48, 

&  48A)  and  tighten  to  107 

ft.-lbs. (145 Nm).

16.  Next, place valve assemblies 

(46A) into manifold after first 

lubricating the O-ring (44A). 

Seat firmly into manifold.

15. Tighten hex nuts (49A) in a cross

-

wise pattern (shown above) to 59 

ft.-lbs. (80 Nm).

18.  Fill crankcase with approximately 

118  fluid  ounces  of  Giant  oil  or 

equivalent SAE 80W/90 industrial 

gear oil and check oil level of 

the crankcase with the dipstick. 

Proper level is center of two lines. 

Reinstall your Giant LP pump into 

your system.

Contact Giant Industries for service school information. 

Phone: (419) 531-4600

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8

1

3

5

LP122A-3100 & LP250-3100 - Repair Instructions

To Reassemble Fluid End

11. 

 Lubricate  seal  (36).  Place  seal  (36)  and  drip  shield  (36B  for 

LP122A-3100 only), and pressure ring (36A) into the seal sleeve 

(35). Assemble the O-ring (35A) onto seal sleeve and lubricate.

 

LP250-3100 has an additional O-ring (35B).

12.  Place support ring (41) and  

v-sleeves (40) into valve  

casing. For LP250-3100, the 

support disc (37) is placed 

in the manifold (43) before 

the support ring.

LP122A-3100 Only

LP250-3100 Only

Summary of Contents for LP122A-3100

Page 1: ...nstructions pages 6 8 Troubleshooting page 9 Recommended Spare Parts List page 10 Torque Specifications page 10 Pump Mounting Selection Guide page 10 Dimensions page 11 Warranty Information back page...

Page 2: ...l cir cumstances be consulted with regard to the resistance of the pump material It is the re sponsibility of the equipment manufacturer and or operator to ensure that all pertinent safety regulations...

Page 3: ...M Plunger Diameter 1 65 42 mm Stroke 1 65 42 mm Crankcase Oil Capacity 118 fl oz 35 liters Temperature of Pumped Fluids seawater 86 F 30 C Temperature of Pumped Fluids excluding seawater 140 F 60 C In...

Page 4: ...4 LP122A 3100 LP250 3100 Exploded View...

Page 5: ...13416A 0100 Pressure Ring LP122A 3100 3 36A 06700 Pressure Ring LP250 3100 3 36B 06174 Drip Shield LP122A 3100 3 37 04124 Support Disc LP250 3100 3 39 07744 0100 Pressure Ring LP122A 3100 3 39 13026 0...

Page 6: ...out use a valve puller to remove 3 Remove the eight 8 hex nuts 49A with a 19mm wrench Tap the back of the manifold 43 with a rubber mallet to dislodge and slide off the studs 4 Remove the seal sleeve...

Page 7: ...ress in outer bearing 20 and tension it inwards with the bearing cover 14 keeping the crankshaft in vertical position and turning slowly so that the taper rollers of the bearings touch the edge of the...

Page 8: ...AE80W 90industrial gear oil and check oil level of the crankcase with the dipstick Proper level is center of two lines Reinstall your Giant LP pump into your system Contact Giant Industries for servic...

Page 9: ...e oil with recommended lubricant Cavitation Check inlet lines for restrictions and or proper sizing Rough Pulsating Worn packing Replace packing Operation with Inlet restriction Check system for stopp...

Page 10: ...kit list X Oil Seal Kit 1 kit pump see page 5 for kit list X Valve Spare Parts 1 kit pump see page 5 for kit list X Position Item Description Lubrication Info Torque Amount 1 07759 Crankcase Molycote...

Page 11: ...11 LP122A 3100 LP250 3100 Dimensions Inches mm...

Page 12: ...nent part 5 Changes or modifications made by the customer or third party 6 Theoperationofpumpsandoraccessoriesexceedingthespecificationssetforth in the Operations Manuals provided by Giant Industries...

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