Giant-Vac Z-VAC Operator'S Manual Download Page 28 | Manualshive

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GVTP ZVBB-R0203.1

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Summary of Contents for Z-VAC

Page 1: ...ctual product may differ slightly from product pictured above ASSEMBLY INSTRUCTIONS OPERATOR S MANUAL PARTS LIST Models covered 2 B 3 B 3 BD 48 V 52 V 61 V 48 WB 52 WB 61 WB Z V VAC Mower Collection System Bagger Blower Weight Bar ...

Page 2: ... may occur during shipment If any such damage is found upon initial inspection immediately notify the transport carrier who delivered your machine as they are solely responsible for such damage as well as any subsequent adjustments necessary Before assembly please take a moment and record your model number and serial number below for future reference both numbers are located on the silver tag adhe...

Page 3: ...aveling in reverse Be aware of the blower discharge direction and do not point it at anyone Do not operate the blower without hose and bagger hood in place Never leave a running unit unattended Always stop engine before leaving unit Never operate with guards not securely in place Be sure all safety features are attached adjusted properly and func tioning properly Never operate with the hose or hoo...

Page 4: ...he machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware tight and keep all parts in good work ing condition Replace all worn or damaged decals Never tamper with safety devices Check their proper operation regularly Clean l...

Page 5: ...ace Vac Pulley Installation All Models Lifting up foot rest center deck cover to expose center blade deck insert a 3 8 drive breaker bar with an extension into the tension release hole in the blade belt idler arm and twist coun terclockwise to relieve tension while slipping blade belt from right blade drive pulley Note Assistance may be needed for removal of blade belt Remove right blade pulley re...

Page 6: ...ll Models 61 shown Install Vac Drive belt guard using existing rider hardware Tighten securely Install vac unit pulley guard inset with three 5 16 18 x 3 4 F thread bolts Tighten secure ly Vac Unit Installation All Models 61 shown Fit Z Vac unit into place over and against mower discharge aligning holes in discharge mounting brackets with holes in Z vac mount ing bracket Insert one 3 8 x 2 clevis ...

Page 7: ...urely Warning Always install all supplied weight bars onto weight mount channel Failure to do so may result in longitudal tip ping of unit Bagger Installation 2 Bag Units Assemble bumper mount plate onto rear bumper bar of mower Use two bar clamps on top portion of plate fastening from in front of bumper bar with four 3 8 16 x 1 1 4 hex bolts and serrated flange nuts Fasten bottom with one bumper ...

Page 8: ... 2 Bag Units Cont Install the reinforcement brace assembly onto the unit utilizing the square holes in the engine base Secure with four 5 16 18 x 3 4 carriage bolts inserted up from under the engine base and serrated flange nuts Note Do not tighten brace hardware until support assembly in following steps is installed Attach Cross Assembly with attached hood assembly to Cover Support Assembly with ...

Page 9: ...rider just forward of the rear radiator support bar bolt head Fasten stand off to bumper bar with two 5 16 18 x 1 hex bolts and serrated flange nuts Tighten securely Note Make sure standoff angles upwards upon installation Proceed to Discharge Hose Installation Bagger Installation 3 Bag Units Preassemble bumper mount plate as shown securing two sets of two short clamp bars into top of plate with o...

Page 10: ...n brace hardware until support assembly in following steps is installed 3 unit assembly Bagger Unit Installation 3 Bag Units Cont Hook bumper mount plate onto rear bumper making sure one bar clamp is in front of bumper another behind Secure in place with same hardware in lower set of holes as in pre vious step Do not tighten yet Repeat the same for the bottom part of the mount using the long clamp...

Page 11: ...port assembly with corresponding holes in bumper mount and reinforcement brace Slide 5 8 x 17 locking pin through holes in bumper mount securing with 2 1 2 oal bridge pin Slide 3 8 x 18 locking pin through holes in top of reinforcement brace securing with 1 7 8 oal bridge pin Now tighten all brace hardware securely Install Cover Latch Arm onto support assembly by first inserting two 5 16 18 x 3 4 ...

Page 12: ... assembly Bagger Unit Installation 3 Bag Units Cont Install intake flange and inner deflector as shown using four 5 16 18 x 1 hex bolts flat washers and nylon lock nuts Tighten secure ly Note that the intake flange should be angled downward Set cover on plate assembly aligning hinges in cover with hinges on plate Secure with three 3 8 x 2 3 4 clevis pins and 1 3 4 oal bridge pins 12 GVTP ZVBB R020...

Page 13: ...RTANT DO S AND DON TS FOR SAFE AND EFFECTIVE OPERATION DO Inspect unit before each use to be sure all fasteners are securely tightened and all components are securely in place Be aware that installed blower unit engages along with mower deck never operate mower without hose cover and bags in place Inspect unit often for wear and damage Replace worn or damaged items promptly Grease bearing units re...

Page 14: ...5 6 7 8 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 23 29 24 22 30 18 17 31 14 GIANT VAC INC PARTS LIST 5811 Z VAC Bobcat Bunton Series BLOWER UNIT GROUP SHEET 1 OF 7 R0203 1 Models 48 V 52 V 61 V part 1 of 2 14 GVTP ZVBB R0203 1 ...

Page 15: ... 5 16 18 13 31405 1 CAPSCREW Hex Hd 1 2 13 x 2 1 4 14 F46781 1 BLOWER HOUSING 15 F46853 1 BACK PLATE 16 31660 5 BOLT F Thread 5 16 18 x 3 4 17 F22832 2 BEARING 18 31956 8 NUT Hex Nylon Lock 7 16 14 19 31920 4 CAPSCREW Hex Hd 7 16 14 x 1 1 2 20 F46854 1 IMPELLER 21 31919 4 CAPSCREW Hex Hd 7 16 14 x 1 1 4 22 31987 2 NUT Hex Small Serrated Flange 3 8 16 23 F46813 2 BELT KEEP 24 F43613 2 IDLER PULLEY ...

Page 16: ...4 15 See Blower Unit Group See Blower Unit Group 18 17 16 GIANT VAC INC PARTS LIST 5811 Z VAC Bobcat Bunton Series BLOWER MOUNT GROUP Models 48 V 52 V 61 V part 2 of 2 61 V shown 48 V 52 V may vary slightly in design R0203 1 SHEET 2 OF 7 6 16 GVTP ZVBB R0203 1 ...

Page 17: ... BLOWER MOUNT Model 61 V 5 31660 4 BOLT F Thread 5 16 18 x 3 4 6 27489 1 CLIP Belt shield support Model 48 V only 7 31359 2 PIN clevis 3 8 x 2 8 31126 2 HAIRPIN CLIP 9 32118 1 PIN T handle locking 10 31032 1 CAPSCREW Hex Hd 5 16 18 x 1 11 31986 1 NUT Hex Small Serrated flange 5 16 18 12 31436 1 NUT Reverse lock 5 16 18 13 F20807 1 SPRING 14 31896 1 NUT Hex Nylon Lock 5 16 18 15 F46806 1 BLOWER DRI...

Page 18: ... 17 18 19 through right side bumper bar 20 21 22 25 24 23 28 29 30 32 31 34 33 9 9 37 38 39 40 41 42 43 44 45 35 36 9 7 37a 48 46 47 GIANT VAC INC Z VAC Bobcat Bunton Series 2 BAG CATCHER GROUP Model 2 B part 1 of 2 PARTS LIST 5811 SHEET 3 OF 7 R0203 1 18 GVTP ZVBB R0203 1 ...

Page 19: ... 22 31004 4 NUT Hex 5 16 18 23 F22875 1 HOSE CLAMP Upper 24 F22833 1 HOSE 25 F22876 1 HOSE CLAMP Lower 26 F25270 8 1 SCREW 10 24 x 1 27 F25271 1 NUT Hex Nylon Lock 10 24 28 F1960221 2 CLIP Hairpin 29 F1703822 1 CROSS ASSEMBLY 30 F25144 6 5 CARRIAGE BOLT 1 4 20 x 3 4 31 F1927428 2 SCREW Taptite 1 4 20 x 3 8 32 F1704507 1 STRAP Tube Support 33 F22859 1 WASHER Fender 3 16 34 24656 1 HOSE ADAPTER DEFL...

Page 20: ...ee 2 Bag Catcher Group Thru engine deck 21 23 18 17 15 22 20 19 14 16 GIANT VAC INC Z VAC Bobcat Bunton Series 2 BAG CATCHER MOUNT GROUP Model 2 B part 2 of 2 R0203 1 SHEET 4 OF 7 PARTS LIST 5811 13 12 7 10 8 11 10 9 11 11 11 20 GVTP ZVBB R0203 1 ...

Page 21: ...6992 2 CLAMP Bar 9 27500 1 CLAMP Bumper Mount Lower 10 31097 6 CAPSCREW Hex Hd 3 8 16 x 1 1 4 11 31987 6 NUT Hex Small Serrated Flange 3 8 16 12 F46693 1 SUPPORT ROD 13 F25302 1 HAIRPIN CLIP 14 27491 1 BAGGER BRACE Right Side 15 27492 1 BAGGER BRACE Left Side 16 31046 4 BOLT Carriage 5 16 18 x 3 4 17 31986 4 NUT Hex Small Serrated Flange 5 16 18 18 27493 1 BAGGER BRACE Center 19 31097 2 CAPSCREW H...

Page 22: ...4 15 20 19 18 28 29 21 17 22 23 47 48 49 24 25 26 27 31 28 30 32 33 37 36 34 35 39 36 38 37 40 41 42 43 44 43 16 45 46 26 27 GIANT VAC INC PARTS LIST 5811 Z VAC Bobcat Bunton Series 3 BAG CATCHER GROUP Models 3 B 3 BD part 1 of 1 R0203 1 SHEET 5 OF 7 22 GVTP ZVBB R0203 1 ...

Page 23: ...57 4 NUT Hex Nylon Lock 5 16 18 18 31032 4 CAPSCREW Hex Hd 5 16 18 x 1 19 F46801 1 HOSE ADAPTER 20 F1925003 3 CAPSCREW Taptite 1 4 20 x 1 2 21 F25155 4 WASHER 5 16 22 F1717039 1 DEFLECTOR 23 F1716973 1 CHANNEL ASSEMBLY 24 F1716966 1 PLATE ASSEMBLY 25 F1717037 1 COVER 26 31986 6 NUT Hex Small Serrated Flange 5 16 18 27 31031 6 CAPSCREW Hex Hd 5 16 18 x 3 4 28 F1720875 2 HINGE 29 F1720945 1 HINGE 30...

Page 24: ...5 4 See 3 Bag Catcher Group Thru engine deck 9 25 27 22 21 19 26 24 23 18 20 12 11 13 10 GIANT VAC INC PARTS LIST 5811 Z VAC Bobcat Bunton Series 3 BAG CATCHER MOUNT GROUP Models 3 B 3 BD part 2 of 2 R0203 1 SHEET 6 OF 7 14 15a 15 24 GVTP ZVBB R0203 1 ...

Page 25: ... 4 NUT Hex Small Serrated Flange 3 8 16 13 31595 2 CAP SCREW hex hd 3 8 16 x 1 3 4 14 F47506 2 BUMPER REINFORCEMENT 15 31034 2 WASHER Flat 3 8 15a F25096 2 NUT Hex Nylon Lock 3 8 16 16 F1717085 1 HITCH ROD 17 F1960033 1 HAIRPIN CLIP 18 27473 1 BAGGER BRACE right side Model 3 B 18 27494 1 BAGGER BRACE right side Model 3 BD 19 27472 1 BAGGER BRACE left side Model 3 B 19 27495 1 BAGGER BRACE left sid...

Page 26: ...unit breakdown parts list GIANT VAC INC PARTS LIST 5811 Z VAC Bobcat Bunton Series WEIGHT BAR KIT GROUP Models 48 WB 52 WB 61 WB R0203 1 SHEET 7 OF 7 1 7 Mower Caster Arms 3 2 4 8 5 6 26 GVTP ZVBB R0203 1 ...

Page 27: ...27477 1 WEIGHT MOUNT CHANNEL Model 61 WB 2 F46992 2 BAR CLAMP 3 31883 4 CAP SCREW hex hd 3 8 16 x 3 1 4 4 31355 4 NUT Reverse lock 3 8 16 5 27498 9 WEIGHT BAR 48 WB 52 WB 5 27478 7 WEIGHT BAR 61 WB 6 31650 3 CAP SCREW hex hd 1 2 13 x 3 1 4 Model 48 WB 52WB 6 31397 3 CAP SCREW hex hd 1 2 13 x 2 3 4 Model 61 WB 7 32130 3 NUT Hex Serrated Flange 1 2 13 8 32142 2 Pad Anti Skid unit breakdown parts lis...

Page 28: ...4 unit breakdown parts list 1 2 3 4 5 1 2 3 4 5 NOTE Decals are not to scale by R 28 GVTP ZVBB R0203 1 ...

Page 29: ...n Series REF PART QTY DESCRIPTION DECAL GROUP All Models 1 79231 1 DECAL Z vac 2 F1704405 1 DECAL Safety 3 F46850 1 DECAL Danger Warning 4 F46851 1 DECAL Warning Blower 5 F46883 2 DECAL Warning Shield unit breakdown parts list 4 29 GVTP ZVBB R0203 1 ...

Page 30: ... ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ______________________________...

Page 31: ... ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ________________________________________ ______________________________...

Page 32: ...ligation under this warranty is expressly limited to the replacement or repair at an authorized servicing Giant Vac dealer or at a point designated by us of such parts as appear to us to have been defective All defective parts have to be returned freight prepaid before credit will be issued We shall not be liable for transportation charges in connection with the replacement or repair of defec tive...

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