SaMASZ Kangu 140 Operator'S Manual Download Page 1

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SaMASZ Sp. z o.o.

Poland, 16-

060 Zabłudów, ul. Trawiasta 1

Established

–

1984

NIP PL-966-159-29-76

tel. (+48) (85) 664 70 31

fax (+48) (85) 664 70 41

e-mail: [email protected]

www.samasz.pl

OPERATOR’S

MANUAL

REAR- SIDE FLAIL MOWERS

ON A PANTOGRAPH

KBRP 160

–

1,60 m

/ 5′ 3″

KBRP 200

–

2,00 m

/ 6′ 7″

Kangu 140

–

1,40 m

/ 4′ 7″

Kangu 190

–

1,90 m

/ 6′ 3″

Kangu 220

–

2,20 m

/ 7′ 3″

IN372USA006

2017.05.29

Version 6

Translation of the original operator’s

manual

–

U.S. ENGLISH

–

Serial No.:

Summary of Contents for Kangu 140

Page 1: ...x 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL REAR SIDE FLAIL MOWERS ON A PANTOGRAPH KBRP 160 1 60 m 5 3 KBRP 200 2 00 m 6 7 Kangu 140 1 40 m 4 7 Kangu 190 1 90 m 6 3 Kangu 220 2 20 m 7 3 IN372USA006 2017 05 29 Version 6 Translation of the original operator s manual U S ENGLISH Serial No ...

Page 2: ...sign and quality materials ensure high durability and reliability of our products We congratulate you on the purchase of your new SaMASZ machine and wish you much pleasure and the very best experience resulting from its operation DO NOT OPERATE THE MOWER WITH UNAUTHORIZED PERSONNEL WITHIN 170 50 M FROM THE MACHINE ...

Page 3: ...ransport 18 5 3 Connecting the articulated telescopic shaft PTO 19 5 4 Changing the mower position from transport into operating position 20 5 5 Preparing the mower for operation 21 5 6 Operation 21 5 6 1 General information about mowing 21 5 6 2 Operating positions of the mower 22 5 6 3 Mower clogging 22 5 6 4 Detaching the machine from the tractor 23 6 MOUNTING AND ADJUSTMENTS 23 6 1 Setting mow...

Page 4: ...s manual should be considered the machine s basic equipment and should be kept for further reference If the machine is handed over to another user it should be serviceable and include this operator s manual CE declaration of conformity and its required basic equipment Before operating the machine its user must familiarize himself with this manual as well as current work safety rules The machine is...

Page 5: ...hine should be used serviced and repaired only by personnel familiar with its characteristics and with safety regulations Tampering with the machine may release the manufacturer from responsibility for any resulting malfunctions or damages 3 1 Technical data Tab 1 General specification Mower type KBRP 160 KBRP 200 Kangu 140 Kangu 190 Kangu 220 Mowing width ft in m 5 3 1 60 6 7 2 00 4 7 1 40 6 3 1 ...

Page 6: ...the carrier body is the flail cutting shaft 7 and the coping shaft 6 Power to the cutting shaft 7 is transferred from the ATS 4 to the miter gear 8 and then to the belt drive 3 The belt drive transfers power directly to the flail shaft 7 The cutting unit 7 consists of a thick walled shaft on which the cutting blades are installed The mounting of the cutting blades works as a safeguard which protec...

Page 7: ...et of warning plates A 14 Road works C 10 Pass on the left warning triangle for slow moving vehicles set of flail blades protective chains NOTE Optional extra equipment should be ordered separately Tab 2 Recommended telescoping articulating shaft Mower Power Length Torque Symbol Clutch Manufacturer HP ft in mm Nm KBRP 160 KBRP 200 90 5 7 8 1710 2450 1171 DH8R171CEKR7K01 Bondioli Pavesi Kangu 140 7...

Page 8: ...ery 50 hours PTO shaft shall also be lubricated prior to and after period of longer idleness PTO shafts of other brands with equivalent technical parameters may be used on the SaMASZ permission 3 3 1 Flail knives applicable in mowers KBRP and Kangu In order to provide proper operation of mower flails need to be replaced once they are worn Corresponding symbol of flail knife can be found in mower s...

Page 9: ...RECAUTIONS 4 1 Safety rules and regulations Front axis of the tractor should be balanced to enable its steering If necessary use front wheel weights In order to keep steering conditions make sure that impact on the front axis is at least 20 of the complete impact on the tractor The machine cannot be used if the tractor has not been properly balanced Any operation with the hydraulic lift lever shou...

Page 10: ... worn knives must be replaced in pairs Do not leave a running tractor without supervision Before leaving the tractor turn off the engine and remove the ignition key If any break in the machine operation occurs turn off the drive Tractor cooperating with the machine should be equipped with a driver s cabin Machine should not be operated when the tractor machine aggregate is not well balanced Never ...

Page 11: ...vice and if accident i e road accident occurs respect first aid rules and call appropriate authorities Keep the machine clean so as to avoid a risk of fire Pay particular attention to both PTO shaft and spline shaft guards Never operate with damaged guards Rotating spring tines and other rotary elements present a danger to health and life of persons present nearby the machine Do not touch any movi...

Page 12: ...he machine onto another vehicle safely please follow these rules the mower can be lifted only in places designated for this purpose and labeled with a hook sign Fig 7 Fig 7 Transport hooks equipment having a higher lifting capacity than the weight of the mower shown on the identification plate should be used to hoist the mower This also concerns lines and chains used to lift the mower transport be...

Page 13: ...he mower In order to operate safely use only fully technically fit undamaged PTO shafts Damaged PTO shaft shall be repaired or replaced with new one Before any operation make sure whether PTO rpm have proper rotational direction 4 7 Hydraulic assembly Elastic hydraulic hoses should be checked regularly and if any damage occurs or they expire replace with new ones Replaced hoses must conform with t...

Page 14: ...Note It is recommended that the hydraulic oil used should not exceed 10 oil purity class in accordance with NAS 1638 When using hydraulic hoses Avoid stretching the hoses when operating Do not allow hydraulic hoses to get deflected Do not expose hydraulic hoses to contact with any sharp edges If damaged or worn replace the hoses with new ones Useful life for hydraulic hoses is 5 years from their p...

Page 15: ...ds are damaged Never get your limbs close to machine s rotating parts During repair and maintenance works on the machine always comply with the descriptions included in the operator s manual while making sure the tractor s drive is turned off Before any works focus your attention solely on the tasks to do Never operate the machine being under influence of alcohol drugs or strong medicines Wear clo...

Page 16: ...ts use if the noise level in work place reaches or exceeds 85 dB 4 9 Safety labels and their meaning IMPORTANT All warning labels should be clean and legible Lost or damaged labels must be replaced New labels can be ordered at the Manufacturer N 01 Exercise particular caution when PTO shaft is rotating N 03 Read the operator s manual before use N 04 Before any service or repair disconnect the powe...

Page 17: ... Do not get near to operating mower N 117 In case of injury caused by a liquid under pressure N 167 It is forbidden to ride on the machine N 168 Do not touch the machine until all rotating elements are in complete standstill N 210 Risk of foot injury keep a safe distance N 211 Risk of serious body harm keep a safe distance N 52 Hand protection must be worn N 100 Eye protection must be worn ...

Page 18: ...P mowers have two mechanical types of protection Fig 10 protection 1 allows the cutting unit to be lifted if an obstacle is encountered protection 2 allows the cutting unit to tilt back when an obstacle is encountered After encountering an obstacle the safety devices 1 and 2 cause the cutting unit to rotate on the 3 and 4 pins which lifts the cutting unit After passing the obstacle the mower autom...

Page 19: ...hould be adjusted on level ground using the upper tie 1 and hangers 2 of the lower arms of the tractor Fig 13 WARNING When mounting the mower on the tractor position of the former should be adjusted so that PTO shaft 1 does not collide with any of the mower s parts as provided in Fig 11 Therefore adjust tractor s 3 point linkage link right and left tilting and displace cylinder s eye A by unscrewi...

Page 20: ...s is not the case the front axle should be additionally weighed down Fig 13 The mower mounted on the tractor 5 2 Preparing the mower for transport Preparing the rear flail mower mounted on the tractor for transport movement on roads requires the following mount the suspension frame on the lifting arms of the tractor lift the mower by means of hydraulic lift on the tractor s links until it is at ab...

Page 21: ...g to its operator s manual given by the shaft s manufacturer Fig 16 Fig 16 Instruction of PTO shaft shortening When shortening PTO shaft pay particular attention to precise adjustment of its length Too long a shaft will be damaged when operating the mower Well adjusted length of PTO enables the mower to be compacted causing no damage to the shaft to position provided on Fig 17 where there still be...

Page 22: ...ractor must be turned off Before operating any machinery carefully read the operating manuals of the shaft and the machine WARNING When changing the tractor with which the machine operates control the length of PTO shaft again as otherwise the machine can be damaged 5 4 Changing the mower position from transport into operating position remove the safety pin lower the mower on tractor s links until...

Page 23: ...ll mark all obstacles should walk in front of the mower While crossing roads on pedestrian crossings or other permanent obstacles the mower must always be raised using the actuator 5 Fig 2 In real life the user should use so called common sense In regards with this during intense usage the cost of necessary service checks should be taken into account see Warranty conditions point 11 After driving ...

Page 24: ...220 cm 20 cm 330 cm 200 cm 170 cm Kangu 220 210 30 390 230 200 The KBRP mowers are ideal for mowing road shoulders drop offs greens tilt up to 60 90 See Fig 22 5 6 3 Mower clogging When operating the mower pay attention to variable conditions on field which may influence the mower clogging such as terrain unevenness height and density of grass as well as other objects in the grass In order to avoi...

Page 25: ...mount the PTO shaft and place it on a shaft holder disconnect the machine s hydraulics from the tractor disengage the machine from hangers of the tractor s lower links carefully drive the tractor away 6 MOUNTING AND ADJUSTMENTS 6 1 Setting mowing height In order to level the mower please do the following with the nut of the upper suspension system connector adjust the setting of the cutting unit t...

Page 26: ...r SaMASZ Fig 29 Mounting the blades Worn out bolts securing the flail blades should be unconditionally replaced It is forbidden to use bolts with a lower strength class than 10 9 6 2 3 Daily maintenance The following should be done everyday after finishing work wash the mower removing any remains of dirt or vegetation check all visible external parts and assemblies and their connections tighten al...

Page 27: ... 6 2 5 Restarting the machine after storing period After the storing period perform the following Make sure that all nuts and screws are tightened with correct torque Make sure that all guards are installed in place Lubricate the whole machine Examine condition of flail knives and if necessary replace them with new ones Tab 6 Torque values for bolts In the absence of specific torque values the fol...

Page 28: ... to enable Access to greasing nipple bolt 1 should be loosened and bolt 2 unscrewed to lower copying shaft In mowers Kangu lubricator is accessible uninterruptedly Fig 32 Fig 31 Lubrication points of the bearings of copying shaft for KBRP Fig 32 Lubrication points of the bearings of copying shaft for Kangu Mower type Amount of oil US gallon lqd Oil type Changing frequency All types 0 264 Hipol 15 ...

Page 29: ...nts Fig 33 Fig 33 Lubrication points of the bearings of flail shaft a KBRP b Kangu 7 4 Bearings and joints Joint of hydraulic cylinder should be lubricated with STP grease in points marked in Fig 34 Fig 34 Hydraulic cylinder lubrication point STP grease Fig 35 Suspension frame lubrication points STP grease Lubrication point Lubrication points a Lubrication point b Lubrication point ...

Page 30: ...bly Closed choke valve Open choke valve Leaking cylinder Dirty oil in hydraulic unit of the tractor Replace oil in hydraulic unit of the tractor recommended class of cleanliness of oil according to NAS 1638 is minimum 9 10 Purchase repair kit of the cylinder and replace damaged sealings 9 REPAIR AND WITHDRAWAL FROM USE 9 1 Repair REMEMBER Before repair works make sure the machine is disconnected f...

Page 31: ...s been checked and deemed fully serviceable and cleared for use NOTE Warranty card if not filled in corrected or illegible is not valid 11 WARRANTY CONDITIONS 11 1 Warranty claim procedure 1 The manufacturer warrants good quality and defect free operation of the machine under this warranty if the machine is operated in accordance with the operator s manual It only concerns operation in good condit...

Page 32: ...or intentional damages b vast damage caused by random events or others for which the Manufacturer does not bear any responsibility c lack of required records in the warranty card or filling in the warranty card independently d use of the machine for any purpose other than described in the operator s manual 8 The Manufacturer can break the service agreement with immediate effect when the user does ...

Page 33: ...flail mowers on a pantograph KBRP Kangu 31 11 2 Warranty repairs record Repair scope and spare parts replaced Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp and signature of repair shop ...

Page 34: ...ctor TT lbs Rear axis load on unloaded tractor MP lbs Total weight of machine mounted on front 3 point linkage or weight of front ballast MT lbs Total weight of machine mounted on rear 3 point linkage or weight of rear ballast A ft Distance between centre of gravity of machine mounted on front 3 point linkage front ballast and tractor s front axis centre B ft Distance between tractor s axes C ft D...

Page 35: ...3 point linkage MT it is lighter than minimum required load at the rear so increase the weight of this machine to the required minimum load Calculating real axis load at tractor s rear axis TT rzecz Tyre load capacity apply double the load indicated by the tyres manufacturer ENTER THE ABOVE CALCULATION DATA AND TECHNICAL DATA PROVIDED BY THE MANUFACTURER IN THE BELOW TABLE Real value from calculat...

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